Mitsubishi Montero (2002-2004). Manual - part 205

 

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Mitsubishi Montero (2002-2004). Manual - part 205

 

 

ON-VEHICLE SERVICE

TSB Revision

FRONT AXLE

26-17

3. Connect a hand vacuum pump to solenoid valve A and carry 

out the following inspections.

(1) Even if the hand pump is operated with no other 

operation, no negative pressure develops.

(2) Negative pressure does not develop when battery 

voltage is applied to solenoid valve A. Negative pressure 
is maintained when the vacuum hose of solenoid valve B 
is blocked by bending.

(3) When battery voltage is applied to solenoids A and B, 

negative pressure is maintained.

4. Connect the hand vacuum pump to solenoid valve B. Apply 

negative pressure and carry out the following inspections.

(1) With no change, negative pressure is maintained.
(2) When battery voltage is applied to solenoid valve B, the 

vacuum shuts off.

(3) When battery voltage is applied to solenoid valve A, the 

vacuum shuts off.

5. Measure the resistance of the solenoid valves.

Standard value: 36 

 46  [at 20°C (68°F)]

ACX00969 AB

CHECK VALVE

VACUUME 
TANK

SOLENOID
VALVE A

SOLENOID
VALVE B

VACCUM
HOSE

ACX00970 AB

CHECK 
VALVE

VACUUME TANK

SOLENOID
VALVE B

SOLENOID
VALVE A

HUB AND KNUCKLE ASSEMBLY

TSB Revision

FRONT AXLE

26-18

HUB AND KNUCKLE ASSEMBLY

REMOVAL AND INSTALLATION

M1261003000060

Required Special Tools:

• MB990326: Preload Socket 

• MB990767: Front Hub and Flange Yoke Holder

• MB990998: Front Hub Remover and Installer 

• MB991897: Ball Joint Remover 

Post-installation Operation
Check the dust cover for crack or damage by pushing it with 
your finger.

ACX00971AB

39 

± 

4 N

·

m

29 

± 

3 ft-lb

147 

± 

29 N

·

m

109 

± 

21 ft-lb

8.9 

± 

1.9 N

·

m

79 

± 

17 in-lb

5.0 

± 

1.0 N

·

m

44 

± 

9 in-lb

255 

± 

29 N

·

m

188 

± 

21 ft-lb

74 

± 

14 N

·

m

55 

± 

3 ft-lb

113 

± 

10 N

·

m

83 

± 

7 ft-lb

9

11

5

10

13

8

7

3

2

1

6

4

12

 

  

REMOVAL 

STEPS 

 

 

1. HUB 

CAP

<<A>>  >>A<<

2. CASTLE 

NUT

  

>>A<<

3. WASHER

 

 

4.  BRAKE HOSE AND VEHICLE 

SPEED SENSOR CLAMP 
BRACKET

 

 

5.  WHEEL SPEED SENSOR

 

 

6.  DISC BRAKE ASSEMBLY

 

 

7. BRAKE 

DISC

 

 

8. DUST 

COVER

<<B>>  

9.  TIE ROD END, HUB AND 

KNUCKLE ASSEMBLY 
CONNECTION

<<B>>  

10.  UPPER ARM, HUB AND KNUCKLE 

ASSEMBLY CONNECTION

<<B>>  

11.  LOWER ARM, HUB AND KNUCKLE 

ASSEMBLY CONNECTION

 

 

12. ROTOR PROTECTOR

 

 

13.  HUB AND KNUCKLE ASSEMBLY

 

 

 

REMOVAL STEPS  (Continued)

HUB AND KNUCKLE ASSEMBLY

TSB Revision

FRONT AXLE

26-19

REMOVAL SERVICE POINTS

.

<<A>> CASTLE NUT REMOVAL

CAUTION

Do not apply pressure to the wheel bearing by the vehicle 
weight to avoid possible damage when the castle nut is 
loosened. 

.

<<B>> TIE ROD END DISCONNECTION

CAUTION

• Do not remove the nut from ball joint. Loosen it and use 

special tool MB991897 to avoid possible damage to ball 
joint threads.

• Hang special tool MB991897 with cord to prevent it 

from falling. 

1. Install special tool MB991897 as shown in the figure.

2. Turn the bolt and knob as necessary to make the jaws of 

special tool MB991897 parallel, tighten the bolt by hand and 
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make sure the 
knob is in the position shown in the figure.

3. Tighten the bolt with a wrench to disconnect the tie rod end.

ACX00972 AB

MB990767

AC106820 AB

CORD

BOLT

MB991897

NUT

BALL JOINT

AC106821

KNOB

PARALLEL

BOLT

GOOD

BAD

AB

HUB AND KNUCKLE ASSEMBLY

TSB Revision

FRONT AXLE

26-20

INSTALLATION SERVICE POINT

.

>>A<< WASHER/CASTLE NUT INSTALLATION
1. Face the flat side of a washer to a castle nut to install.

2. Tighten castle nut fully, using special tool MB990767.

CAUTION

Do not apply pressure to wheel bearing by the vehicle 
weight to avoid possible damage when castle nut is loos-
ened. 
3. If the pin holes do not align with one another, tighten the pin 

to 255 

± 29 N⋅m (188 ± 21 ft-lb) and find the nearest hole 

then bend the split pin to fit in.

INSPECTION

M1261007400015

.

INSPECTION OF HUB ROTATION STARTING TORQUE
1. Tighten special tools in hub and knuckle assembly to the 

specified torque. 

Specified torque: 255 

± 29 Nm (188 ± 21 ft-lb)

2. Measure the hub rotation starting torque with special tools.

Limit: 1.75 N

m (15.48 in-lb)

3. Hub rotation starting torque must be under the limit value 

and there should be no roughness when rotating the hub. 

.

ACX00973AB

WASHER

ACX00974 AB

MB990767

255 

± 

29 N

m

188 

± 

21 ft-lb

ACX00975 AB

MB990998

BOLT

255 

± 

29 N

m

188 

± 

21 ft-lb

HOLD THE BOLT 
AND TIGHTEN THE 
NUT.

ACX00976 AB

MB990326

 

 

 

 

 

 

 

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