Mitsubishi Montero (2002-2004). Manual - part 203

 

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Mitsubishi Montero (2002-2004). Manual - part 203

 

 

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-9

STEP 4. Check the oil level.
Remove the filler plug and check the gear oil level.
Q: Is the gear oil level more than 8 mm (0.3 inch) below the 

bottom of the filler plug hole?
YES : 
Check the oil leakage from differential carrier, and 

repair if necessary. Then, refill Hypoid gear oil API 
classification GL-5 or higher, SAE viscosity Number 
90, 80W. Then go to Step 5.

NO :  There is no action to be taken.

STEP 5. Retest the system.
Q: Is there oil leakage?

YES : Repeat from Step 1.
NO :  The procedure is complete.

SPECIAL TOOLS

M1261000600289

AC000439

UPPER LIMIT

LOWER LIMIT

AB

8 mm (0.3 in)

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990925 
Bearing and oil 
seal installer set

MB990925-01 or 
General service 
tool

• Press-fitting of wheel bearing outer 

race MB990935 MB990938

• Press-fitting of oil seal (differential 

carrier)

• Press-fitting of drive pinion rear 

bearing outer race MB990934 
MB990938

• Press-fitting of drive pinion front 

bearing outer race MB990936 
MB990938

• Oil seal installation (free wheel 

clutch) MB990926 MB990938

MB990590 Rear 

axle shaft oil 
seal remover

A: MB990212 

Adapter

B: MB990211 

Sliding 
hammer

• Removal of differential carrier oil seal

• Removal and installation of inner 

shaft (Used together with 
MB990906) 

MB990767 End 
yoke holder

MB990767-01

Hub fixing

MB990925

MB990590

A

B

B990767

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-10

MB991897
Ball joint 
remover

MB990635-01, 
MB991113-01 or 
General service 
tool

Knuckle and tie rod end ball joint 
disconnection
NOTE: Steering linkage puller 
(MB990635 or MB991113)is also used 
to disconnect knuckle and tie rod end 
ball joint.

MB990998 Front 
hub remover and 
installer

MB990998-01 or 
General service 
tool

Inspection of hub rotation starting 
torque

MB990326 
Preload socket

General service 
tool

• Inspection of hub rotation starting 

torque 

• Measurement of wheel bearing 

turning torque 

MB991561 Boot 
band crimping 
tool 

MB991561

Resin boot band installation

MB990906 
Driveshaft 
attachment

MB990241-01

Removal and installation of inner shaft 
(Used together with MB990211)

MB990560 
Bearing remover

MD998348-01

• Removal and press-fitting of inner 

shaft bearing

• Removal of freewheel clutch bearing 

MB990955 Oil 
seal installer

MB990955-01

Press-fitting of housing tube dust seal 
(Used together with MB990938)

MB991168 
Differential oil 
seal installer

Installation of freewheel clutch oil seal

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

AC106827

MB990998

MB990326

MB991561

MB990906

MB990560

MB990955

MB991168

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-11

MB990799 Ball 
joint Remover 
and installer

MB990799-01

Installation of freewheel clutch bearing

MB990890 or 
MB990891 Rear 
suspension 
bushing base

MB990890-01

MB990909 
Working base

Supporting of front differential carrier 
assembly

MB991116 
Adapter

Supporting of front differential carrier 
assembly

MB990810 Side 
bearing puller

MB990810-01

• Remove of side bearing inner race

• Remove of companion flange

MB990811 
Differential side 
bearing cap

MB990811-01

MB990850 End 
yoke holder

MB990850-01

Removal and installation of companion 
flange

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990799

MB990890

MB990909

MB990810

MB990811

MB990850

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-12

MB990339 
Bearing puller

MB990339-01

Removal of drive pinion front bearing 
inner race

MB990648 
Bearing remover

MB990648-01

MB990685 
Torque wrench

• Inspection of hub rotation starting 

torque 

• Measurement of wheel bearing 

turning torque 

MB991171 

Pinion height 
gauge set

A: MB990819 

Drive pinion 
gauge 
assembly

B: MB991170 

Cylinder 
gauge

• Inspection of drive pinion rotation 

starting torque

• Measurement of drive pinion height

MB990802 
Bearing installer

MB990802-01

• Press-fitting of drive pinion front 

bearing inner race

• Press-fitting of side bearing inner 

race

MB990031 or 
MB990699 Drive 
pinion oil seal 
installer

MB990031-01

Press-fitting of drive pinion oil seal

MB990831 Tap

Removal of adhesive

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990339

MB990648

MB990802

MB990031

 

 

 

 

 

 

 

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