Mitsubishi Montero (2002-2004). Manual - part 203

 

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Mitsubishi Montero (2002-2004). Manual - part 203

 

 

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-9

STEP 4. Check the oil level.
Remove the filler plug and check the gear oil level.
Q: Is the gear oil level more than 8 mm (0.3 inch) below the 

bottom of the filler plug hole?
YES : 
Check the oil leakage from differential carrier, and 

repair if necessary. Then, refill Hypoid gear oil API 
classification GL-5 or higher, SAE viscosity Number 
90, 80W. Then go to Step 5.

NO :  There is no action to be taken.

STEP 5. Retest the system.
Q: Is there oil leakage?

YES : Repeat from Step 1.
NO :  The procedure is complete.

SPECIAL TOOLS

M1261000600289

AC000439

UPPER LIMIT

LOWER LIMIT

AB

8 mm (0.3 in)

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990925 
Bearing and oil 
seal installer set

MB990925-01 or 
General service 
tool

• Press-fitting of wheel bearing outer 

race MB990935 MB990938

• Press-fitting of oil seal (differential 

carrier)

• Press-fitting of drive pinion rear 

bearing outer race MB990934 
MB990938

• Press-fitting of drive pinion front 

bearing outer race MB990936 
MB990938

• Oil seal installation (free wheel 

clutch) MB990926 MB990938

MB990590 Rear 

axle shaft oil 
seal remover

A: MB990212 

Adapter

B: MB990211 

Sliding 
hammer

−

• Removal of differential carrier oil seal

• Removal and installation of inner 

shaft (Used together with 
MB990906) 

MB990767 End 
yoke holder

MB990767-01

Hub fixing

MB990925

MB990590

A

B

B990767

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-10

MB991897
Ball joint 
remover

MB990635-01, 
MB991113-01 or 
General service 
tool

Knuckle and tie rod end ball joint 
disconnection
NOTE: Steering linkage puller 
(MB990635 or MB991113)is also used 
to disconnect knuckle and tie rod end 
ball joint.

MB990998 Front 
hub remover and 
installer

MB990998-01 or 
General service 
tool

Inspection of hub rotation starting 
torque

MB990326 
Preload socket

General service 
tool

• Inspection of hub rotation starting 

torque 

• Measurement of wheel bearing 

turning torque 

MB991561 Boot 
band crimping 
tool 

MB991561

Resin boot band installation

MB990906 
Driveshaft 
attachment

MB990241-01

Removal and installation of inner shaft 
(Used together with MB990211)

MB990560 
Bearing remover

MD998348-01

• Removal and press-fitting of inner 

shaft bearing

• Removal of freewheel clutch bearing 

MB990955 Oil 
seal installer

MB990955-01

Press-fitting of housing tube dust seal 
(Used together with MB990938)

MB991168 
Differential oil 
seal installer

−

Installation of freewheel clutch oil seal

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

AC106827

MB990998

MB990326

MB991561

MB990906

MB990560

MB990955

MB991168

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-11

MB990799 Ball 
joint Remover 
and installer

MB990799-01

Installation of freewheel clutch bearing

MB990890 or 
MB990891 Rear 
suspension 
bushing base

MB990890-01

MB990909 
Working base

−

Supporting of front differential carrier 
assembly

MB991116 
Adapter

−

Supporting of front differential carrier 
assembly

MB990810 Side 
bearing puller

MB990810-01

• Remove of side bearing inner race

• Remove of companion flange

MB990811 
Differential side 
bearing cap

MB990811-01

MB990850 End 
yoke holder

MB990850-01

Removal and installation of companion 
flange

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990799

MB990890

MB990909

MB990810

MB990811

MB990850

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-12

MB990339 
Bearing puller

MB990339-01

Removal of drive pinion front bearing 
inner race

MB990648 
Bearing remover

MB990648-01

MB990685 
Torque wrench

−

• Inspection of hub rotation starting 

torque 

• Measurement of wheel bearing 

turning torque 

MB991171 

Pinion height 
gauge set

A: MB990819 

Drive pinion 
gauge 
assembly

B: MB991170 

Cylinder 
gauge

−

• Inspection of drive pinion rotation 

starting torque

• Measurement of drive pinion height

MB990802 
Bearing installer

MB990802-01

• Press-fitting of drive pinion front 

bearing inner race

• Press-fitting of side bearing inner 

race

MB990031 or 
MB990699 Drive 
pinion oil seal 
installer

MB990031-01

Press-fitting of drive pinion oil seal

MB990831 Tap

−

Removal of adhesive

TOOLS

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990339

MB990648

MB990802

MB990031

 

 

 

 

 

 

 

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