Mitsubishi Montero (2002-2004). Manual - part 186

 

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Mitsubishi Montero (2002-2004). Manual - part 186

 

 

HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS

TSB Revision

GENERAL <BODY AND CHASSIS>

00-13

CONNECTOR ENGAGEMENT INSPECTION

Required Special Tool:

• MB991219: Inspection Harness (contained in MB991223 

Test Harness)

Use special tool, MB991219, to inspect the engagement of the 
male pins and female pins. [Pin drawing force: 1 N (0.2 pound) 
or more]

HOW TO COPE WITH INTERMITTENT 
MALFUNCTIONS

Most intermittent malfunctions occur under certain 
conditions. If those conditions can be identified, the 
cause will be easier to find.

.

TO COPE WITH INTERMITTENT MALFUNCTION;

1. Ask the customer about the malfunction

• Ask what it feels like, what it sounds like, etc. 

Then ask about driving conditions, weather, fre-
quency of occurrence, and so on.

2. Determine the conditions from the customer's 

responses

• Typically, almost all intermittent malfunctions 

occur from conditions like vibration, temperature 
and/or moisture change, poor connections. From 
the customer's responses, it should be reasoned 
which condition is influenced.

3. Use simulation test

• In the cases of vibration or poor connections, use 

the simulation tests below to attempt to duplicate 
the customer's complaint. Determine the most 
likely circuit(s) and perform the simulation tests 
on the connectors and parts of that circuit(s). Be 
sure to use the inspection procedures provided 
for diagnostic trouble codes and trouble symp-
toms.

• For temperature and/or moisture conditions 

related intermittent malfunctions try to change the 
conditions of the suspected circuit components, 
then use the simulation tests below.

4. Verify the intermittent malfunction is elimi-

nated

• Repair the malfunctioning part and try to dupli-

cate the condition(s) again to verify the intermit-
tent malfunction has been eliminated.

.

ACX00870 AB

MB991219

HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS

TSB Revision

GENERAL <BODY AND CHASSIS>

00-14

SIMULATION TESTS
NOTE: In case of difficulty in finding the cause of the intermit-
tent malfunction, the data recorder function in the scan tool is 
effective.
For these simulation tests, shake, then gently bend, pull, and 
twist the wiring of each of these examples to duplicate the inter-
mittent malfunction.

• Shake the connector up-and-down, and right-and-left.

• Shake the wiring harness up-and-down, and right-and-left. 

Especially, check the splice points of wiring harnesses care-
fully. Refer to GROUP 00E, HARNESS CONNECTOR 
INSPECTION 

P.00E-2

.

• Vibrate the part or sensor.

ACX00871 AB

VEHICLE IDENTIFICATION

TSB Revision

GENERAL <BODY AND CHASSIS>

00-15

INSPECTION SERVICE POINTS FOR A BLOWN 
FUSE

Remove the blown fuse and measure the resistance between 
the load side of the blown fuse and the ground. Set the 
switches of all circuits which are connected to this fuse to a 
condition of continuity. If the resistance is almost 0 

Ω at this 

time, there is a short somewhere between these switches and 
the load. If the resistance is not 0 

Ω, there is no short at the 

present time, but a momentary short has probably caused the 
fuse to blow.
The main causes of a short circuit are the following.

• Harness being clamped by the vehicle body

• Damage to the outer casing of the harness due to wear or 

heat

• Water getting into the connector or circuitry

• Human error (mistakenly shorting a circuit, etc.)

VEHICLE IDENTIFICATION

VEHICLE IDENTIFICATION

M1001000400401

VEHICLE IDENTIFICATION NUMBER LOCATION

The vehicle identification number (VIN) is located on a plate 
attached to the left top side of the instrument panel.

ACX00872 AB

BATTERY

FUSE

LOAD
SWITCH

LOAD

SHORT-
CIRCUIT
OCCURRENCE
SECTION

ACX00873AB

VEHICLE IDENTIFICATION

TSB Revision

GENERAL <BODY AND CHASSIS>

00-16

VEHICLE IDENTIFICATION CODE CHART PLATE

All vehicle identification numbers contain 17 digits. The vehicle 
number is a code which tells country, make, vehicle type, etc.

NOTE: *: Check digit means a single number or letter X used to 
verify the accuracy of transcription of vehicle identification num-
ber. 

VEHICLE IDENTIFICATION NUMBER LIST

.

<VEHICLES FOR USA>

.

<VEHICLES FOR CANADA>

NO. ITEMS

CONTENTS

1

Country

J; Japan

2

Make

A; Mitsubishi

3

Vehicle type

4; Multi-purpose vehicle

4

Others

GROSS VEHICLE WEIGHT
RATING/BRAKE SYSTEM
N; 6001-7000lbs/HYDRAULIC

5

Line

W;  MONTERO

6

Price class

3; Medium

5; Premium

7

Body

1; 5-Door wagon

8

Engine

S; 3.8L

9

Check digits*

0, 1, 2, 3, -----------9, X

10

Model year

3; 2003 year

11

Plant

J; Pajero Manufacturing Co., Ltd.

12

Serial number

000001 to 999999

ACX00874

J A 4 N W 5 1 S 1 3 J 0 0 0 0 0 1

1   2 3   4 5  6

7  8

9  10  11

12

AE

VIN (EXCEPT SEQUENCE 
NUMBER)

BRAND

ENGINE 
DISPLACEMENT

MODEL CODE

JA4NW31S_3J

MITSUBISHI 
MONTERO 

3.8L

V77WLYHVL2M

JA4NW51S_3J

V77WLYXVL2M

VIN (EXCEPT SEQUENCE 
NUMBER)

BRAND

ENGINE 
DISPLACEMENT

MODEL CODE

JA4NW31S_3J

MITSUBISHI 
MONTERO 

3.8L

V77WLYHVL3M

JA4NW51S_3J

V77WLYXVL3M

 

 

 

 

 

 

 

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