Mitsubishi Montero (1998+). Manual - part 111

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Broken  ..................  A  ............  Require replacement.

Leaking (hydraulic

 mount)  .................  A  ............  Require replacement.

Mounting hole worn,

 affecting performance  ..  A  ............  Require replacement.

Mounting hole worn, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Rubber deteriorated,

 affecting performance  ..  A  ............  Require replacement.

Rubber deteriorated, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

         ODOMETER DRIVES (MECHANICAL)

         See SPEEDOMETER/ODOMETER DRIVES (MECHANICAL).

         ODOMETER HEADS (MECHANICAL)

         See SPEEDOMETER/ODOMETER HEADS (MECHANICAL).

         OIL PANS

         See TRANSMISSION PANS.

         PANS

         See TRANSMISSION PANS.

         PILOT HOLES

         See DOWEL PINS, GUIDES AND PILOT HOLES.

         PRESSURE PLATES

PRESSURE PLATE INSPECTION

Condition                 Code                          Procedure

Balance weight missing  ..  C  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Contact surface

 distorted  ..............  B  ............  Require replacement.

Cracks  ..................  B  ............  Require replacement.

Fingers bent  ............  A  ............  Require replacement.

Hard spots  ..............  B  ............  Require replacement.

Scored  ..................  B  ............  Require replacement.

Spring rate less than

 specifications  .........  B  ............  Require replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

Worn beyond

 specifications  .........  B  ............  Require replacement.

Worn close to the end of

 its useful life  ........  1  ............  Suggest replacement.

         PRESSURE SWITCHES

         See SWITCHES.

         RACES

         See BEARINGS AND RACES.

         RUBBER JOINTS (METALASTIC)

         These joints may be found on half and/or drive shafts. They

are usually found on European vehicles featuring a three-lug drive

flange. They may be equipped with a centering ball or pin.

RUBBER JOINT (METALASTIC) INSPECTION

Condition                 Code                          Procedure

Drive flange bent  .......  A  .............  Require repair or

                                                     replacement.

Drive flange damaged,

 affecting performance  ..  A  ............  Require replacement.

Rubber drive joint

 cracked  ................  2  ............  Suggest replacement.

Rubber drive joint

 damaged, affecting

 performance  ............  A  ............  Require replacement.

Rubber drive joint split

 between mounting holes  .  A  ............  Require replacement.

Rubber drive joint torn at

 mounting holes  .........  A  ............  Require replacement.

Rubber drive joint weather-

 cracked  ................  ..  ........  No service suggested or

                                                        required.

         SCREENS

         See FILTERS AND SCREENS.

         SEALS

SEAL INSPECTION

Condition                 Code                          Procedure

Leaking  .................  A  ...........  ( 1) Require repair or

                                                     replacement.

(1) - Require inspection of mating and sealing surface and

      repair or replace as necessary. Check vent. A plugged

      vent may force fluid past the seal.

         SEALS (METAL-CLAD)

         See SEALS.

         SELECTOR INTERLOCK SYSTEMS

         See

SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS) .

         SERVOS

         See ACTUATORS (VACUUM).

         SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS)

         See:

         ACTUATORS (ELECTRICAL)

         CABLES

         LINKAGES (EXTERNAL)

         SWITCHES

         SENSORS

SENSOR INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Inoperative  .............  A  ...........  ( 2) Require repair or

                                                     replacement.

Leaking

 (vacuum/fluid/air)  .....  A  ............  Require replacement.

Out of adjustment  .......  B  ..........  ( 3) Further inspection

                                                        required.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Inoperative includes intermittent operation or out of

      specification.

(3) - Follow OEM recommended adjustment procedures. Repair

      or replace if out of specification.

         SIDE COVERS

         See TRANSMISSION PANS.

         SLIP YOKES

         See YOKES AND SLIP YOKES.

         SOLENOIDS

         See:

         ACTUATORS (ELECTRICAL)

         ACTUATORS (VACUUM)

         SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)

SPEED SENSOR (ELECTRONIC WHEEL AND VEHICLE) INSPECTION

Condition                 Code                          Procedure

Air gap incorrect  .......  B  .......  (1) Require adjustment or

                                                     replacement.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 2) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Contaminated  ............  A  ...........  ( 3) Require repair or

                                                     replacement.

Inoperative  .............  B  ...........  ( 4) Require repair or

                                             replacement. Further

                                             inspection required.

Leaking  .................  A  ..  Require repair or replacement.

Loose  ...................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Resistance out of