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Mitsubishi Montero (1998+). Manual - part 53

specifications.

Wire lead open .......... A .. Require repair or replacement.

Wire lead shorted ....... A .. Require repair or replacement.

(1) - If a sensor is not adjustable, further inspection is

required to identify and correct cause.

(2) - Determine cause and correct prior to repair or

replacement of part.

(3) - Determine source of contamination, such as metal

particles or water. Require repair or replacement.

(4) - Inoperative includes intermittent operation or out of OEM

specification. Some components may be serviceable; check

for accepted cleaning procedure.

STEEL BRAKE LINES

STEEL BRAKE LINE INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Corroded, affecting

structural integrity ... A ............ Require replacement.

Fitting incorrect (for

example, compression

fitting) ............... B ............ Require replacement.

Flare type incorrect .... B .. Require repair or replacement.

Leaking ................. A .. Require repair or replacement.

Line material incorrect

(copper, etc.) ......... B ............ Require replacement.

Restricted .............. A ............ Require replacement.

Routed incorrectly ...... B ..... Require routing correction.

Rust-pitted ............. 1 ............ Suggest replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped

(threads missing) ...... A ............ Require replacement.

STOPLIGHT SWITCHES

See BRAKE STOPLIGHT SWITCHES.

SWITCHES

NOTE: Copied from Electrical UIGs & added "float saturated" from

old fluid level sensor switches.

STEEL BRAKE LINE INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Binding, affecting

performance ............ A .. Require repair or replacement.

Binding, not affecting

performance ............ 2 .. Suggest repair or replacement.

Broken .................. A .. Require repair or replacement.

Burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Burned, not affecting

performance ............ 2 ........... ( 1) Suggest repair or

replacement.

Cracked, affecting

performance ............ A .. Require repair or replacement.

Cracked, not affecting

performance ............ 1 .. Suggest repair or replacement.

Float saturated ......... A ............ Require replacement.

Leaking ................. A .. Require repair or replacement.

Malfunctioning .......... A ........... ( 2) Require repair or

replacement.

Melted, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Melted, not affecting

performance ............ 2 ........... ( 1) Suggest repair or

replacement.

Missing ................. C ............ Require replacement.

Out of adjustment ....... B .. Require repair or replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Won’t return ............ A .. Require repair or replacement.

Worn .................... 1 ............ Suggest replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Includes inoperative, intermittent operation, or failure to

perform all functions.

TIRES

Consult the vehicle owner’s manual or vehicle placard for

correct size, speed ratings, and inflation pressure of the original

tires.

TIRE INSPECTION

Condition Code Procedure

Tire diameter incorrect,

affecting ABS or TCS ... A ............ Require replacement.

Tire pressure incorrect,

affecting ABS or TCS ... A .. Require repair or replacement.

Tire size incorrect,

affecting ABS or TCS ... A ............ Require replacement.

TOOTHED RINGS (TONE WHEEL)

NOTE: Copied from Drivetrain UIGs.

If the toothed ring requires replacement and cannot be

replaced as a separate component, replace the assembly of which the

ring is a part.

TOOTHED RING INSPECTION

Condition Code Procedure

Alignment incorrect ..... B ............... Require repair or

replacement.

Bent .................... B ............ Require replacement.

Contaminated, affecting

performance ............. A ........ Require repair. Identify

and correct cause.

Cracked ................. B ............ Require replacement.

Loose ................... A ............. Require replacement

of worn parts.

Missing ................. C ............ Require replacement.

Number of teeth

incorrect .............. B ............ Require replacement.

Teeth broken ............ A ............ Require replacement.

Teeth damaged, affecting

performance ............ A ............ Require replacement.

VACUUM BOOSTERS

VACUUM BOOSTER INSPECTION

Condition Code Procedure

Applies too much assist

(oversensitive) ........ A ............ Require replacement.

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Auxiliary vacuum pump

inoperative ............ A ........... ( 1) Require repair or

replacement.

Check valve grommet

deteriorated, affecting

performance ............ A .. Require replacement of grommet.

Check valve grommet

deteriorated, not

affecting performance .. 1 . Suggest replacement of grommet.

Check valve inoperative . A ........... ( 2) Require repair or

replacement.

Check valve leaking ..... A .... Require replacement of check

valve.

Check valve missing ..... C .... Require replacement of check

valve.

Check valve noisy ....... 2 ............ Suggest replacement.

Connector broken ........ A .. Require repair or replacement.

Connector (Weatherpack

type) leaking .......... A .. Require repair or replacement.

Connector melted ........ A ........ (3) Require replacement.

Connector missing ....... C ............ Require replacement.

Leaking ................. A ............ Require replacement.

Terminal burned, affecting

performance ............ A ........... ( 3) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

Vacuum hose filter

leaking ................ A .. Require replacement of filter.

Vacuum hose filter

restricted ............. A .. Require replacement of filter.

Wire lead burned ........ A .. Require repair or replacement.

Wire lead conductors

exposed ................ B .. Require repair or replacement.

Wire lead open .......... A .. Require repair or replacement.

Wire lead shorted ....... A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

(2) - Inoperative includes intermittent operation.

(3) - Determine cause and correct prior to replacement of part.

VACUUM HOSES

See HOSES.

VALVES

VALVE INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

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