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Mitsubishi Montero (1998+). Manual - part 52

missing ................ C .. Require replacement of missing

parts.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

(1) - Inoperative includes intermittent operation.

PADS

See FRICTION MATERIAL.

PEDAL TRAVEL SWITCHES

See SWITCHES.

PEDALS

See BRAKE PEDALS.

POWERMASTER

See HYDRO-BOOSTERS.

PUMPS

See ELECTRICAL PUMPS AND MOTORS.

PRESSURE DIFFERENTIAL SWITCHES

See SWITCHES.

PRESSURE SWITCHES

See SWITCHES.

RELAYS

NOTE: Copied from Electrical UIGs

RELAY INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Housing broken .......... A ............ Require replacement.

Housing cracked ......... 2 ............ Suggest replacement.

Inoperative (1) ......... A ............ Require replacement.

Missing ................. C ............ Require replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned,

affecting performance .. A ........... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

(1) - Inoperative includes intermittent operation or out of OEM

specification.

(2) - Determine cause and correct prior to repair or

replacement of part.

ROTORS

Determine the need to recondition based upon individual rotor

conditions that follow. Friction material replacement does not require

rotor reconditioning unless other justifications exist. DO NOT

recondition new rotors unless they are being pressed or bolted onto an

existing hub. It is not necessary to replace rotors in axle sets.

However, when replacing or reconditioning a rotor due to the

conditions that follow, you may suggest reconditioning of the other

rotor on the same axle to eliminate uneven braking behavior.

Determine the need to replace based upon the individual rotor

conditions that follow. Reconditioning is defined as machining and

block sanding, or block sanding only. Block sanding is defined as

using 120-150 grit sandpaper with moderate to heavy force for 60

seconds per side. Always wash rotors after servicing or before

installing.

ROTOR INSPECTION

Condition Code Procedure

Corrosion affecting

structural integrity ... A ........ (1) Require replacement.

Cracked ................. B ............ Require replacement.

Hard spots .............. 2 ....... Suggest reconditioning or

replacement of rotor according

to OEM specifications.

Lateral runout (wobble)

exceeds OEM

specifications ......... B ............ Require re-indexing,

reconditioning, or replacement

according to specifications.

Measured thickness is less

than OEM discard

specifications ......... B ............ Require replacement.

Rotor thickness is less

than OEM "machine to"

specifications but thicker

than "discard at"

specifications, and the

rotor does not require

reconditioning ......... 1 ........ (2) Suggest replacement.

Rotor thickness will be

less than OEM "machine to"

specifications after

required

reconditioning ......... B ........ (3) Require replacement.

Surface is rust-pitted .. B ....... Require reconditioning or

replacement of rotor according

to OEM specifications.

Surface is scored ....... B ... (4) Require reconditioning or

replacement of rotor according

to OEM specifications.

Thickness variation

(parallelism) exceeds OEM

specifications .......... B ....... Require reconditioning or

replacement of rotor according

to OEM specifications.

(1) - Examples of severe corrosion are: composite plate

separated from friction surfaces and cooling fins

cracked or missing.

(2) - Only applies to vehicles for which OEM "machine to"

specifications exist. If OEM does not supply "machine

to" specifications, the rotor may be worn to discard

specifications.

(3) - If OEM does not supply "machine to" specifications,

you may machine to discard specifications.

(4) - Scoring is defined as grooves or ridges in the friction

contact surface. Some vehicle manufacturers require

machining when scoring exceeds their allowable

specifications.

SELF-ADJUSTING SYSTEMS

SELF-ADJUSTING SYSTEM INSPECTION

Condition Code Procedure

Bent .................... A ... Require repair or replacement

of bent part.

Broken .................. A ... Require repair or replacement

of broken part.

Inoperative ............. A ........... ( 1) Require repair or

replacement of inoperative

parts.

Missing ................. C .......... Require replacement of

missing part.

Star wheel does not turn

freely ................. A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation.

SHOE HARDWARE

See BRAKE SHOE HARDWARE.

SHOES

See FRICTION MATERIAL.

SOCKETS

See BULB SOCKETS.

SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)

NOTE: Copied Vehicle Speed Sensors from Engine UIGs & added

Air Gap incorrect, loose, and wire lead misrouted. For

"contaminated" removed coolant & fuel examples from note.

SPEED SENSOR INSPECTION

Condition Code Procedure

Air gap incorrect ....... B ....... (1) Require adjustment or

replacement.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware

threads damaged ........ A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) ...... A .. Require repair or replacement

of hardware.

Connector broken ........ A .. Require repair or replacement.

Connector (Weatherpack

type) leaking ........... A .. Require repair or replacement.

Connector melted ........ A ........... ( 2) Require repair or

replacement.

Connector missing ....... C ............ Require replacement.

Contaminated ............ A ........... ( 3) Require repair or

replacement.

Inoperative ............. B ........... ( 4) Require repair or

replacement. Further

inspection required.

Lead routing incorrect .. B ..... Require rerouting according

to vehicle manufacturer’s

specifications.

Leaking ................. A .. Require repair or replacement.

Loose ................... A .. Require repair or replacement.

Missing ................. C ............ Require replacement.

Resistance out of

specification .......... B .. Require repair or replacement.

Sensor housing cracked .. 2 ............ Suggest replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned,

affecting performance .. A ........... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose,

affecting performance .. B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped

(threads missing) ...... A ............ Require replacement.

Wire lead conductors

exposed ................ B .. Require repair or replacement.

Wire lead corroded ...... A .. Require repair or replacement.

Wire lead misrouted ..... B . Require re-routing according to

vehicle manufacturer’s

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