Mitsubishi Montero (1998+). Manual - part 51

 

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Mitsubishi Montero (1998+). Manual - part 51

 

 

 is visible  .............  B  ............  Require replacement.

Restricted  ..............  A  ............  Require replacement.

Routed incorrectly  ......  B  .................  Require repair.



         HYDRAULIC MODULATORS

NOTE:    Many modulators can only be replaced as complete

         assemblies. Whenever possible, replace the failed

         component part. If replacement of the failed part is not

         possible, then replace the modulator assembly.

HYDRAULIC MODULATOR INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ........  (1) Require replacement.

Connector missing  .......  C  ............  Require replacement.

Disabled  ................  A  ..  Require repair or replacement.

Electrical failure  ......  A  ..  Require repair or replacement.

External leak  ...........  A  ..  Require repair or replacement.

Housing cracked  .........  B  ..  Require repair or replacement.

Inoperative (2)  .........  A  ..  Require repair or replacement.

Internal leak  ...........  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Valve stuck  .............  A  ..  Require repair or replacement.

Wire lead burned  ........  A  ..  Require repair or replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to replacement of part.

(2) - Inoperative includes intermittent operation or out of OEM

      specification.



         HYDRO-BOOSTERS

NOTE:    Hydro-boosters and hydro-electric boosters are combined.

HYDRO-BOOSTER INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ........  (1) Require replacement.

Connector missing  .......  C  ............  Require replacement.

Does not apply assist, or

 inadequate assist  ......  A  ..  Require repair or replacement.

Leaking  .................  B  ..  Require repair or replacement.

Leaks fluid at fitting  ..  B  ...........  Require tightening or

                                                     replacement.

Leaks fluid at unit  .....  B  ..  Require repair or replacement.

Leaks fluid from pressure

 hose(s)  ................  B  .  Require replacement of hose(s).

Leaks fluid into passenger

 compartment  ............  B  ..  Require repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

(1) - Determine cause and correct prior to replacement of part.



         HYDRO-ELECTRIC BOOSTERS (POWERMASTER)

         See HYDRO-BOOSTERS.

         IGNITION DISABLE SWITCHES

         See SWITCHES.

         LATERAL ACCELERATION SWITCHES

         See ACCELEROMETERS.

         LEDS

         See BULBS AND LEDS.

         LENSES

LENSE INSPECTION



Condition                 Code                          Procedure

Application incorrect  ...  A  ............  Require replacement.

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Broken, affecting

 performance  ............  A  ............  Require replacement.

Broken, not affecting

 performance  ............  ..  ........  No service suggested or

                                                        required.

Cracked  .................  A  ............  Require replacement.

Discolored  ..............  A  ............  Require replacement.

Leaking  .................  A  ..  Require repair or replacement.

Melted, affecting

 performance  ............  A  ............  Require replacement.

Melted, not affecting

 performance  ............  2  ............  Suggest replacement.

Missing  .................  C  ............  Require replacement.



         MASTER CYLINDERS

MASTER CYLINDER INSPECTION



Condition                 Code                          Procedure

Brake fluid leaking from

 rear of master cylinder

 bore  ...................  B  ..  Require repair or replacement.

Brake pedal drops

 intermittently  .........  A  ...........  ( 1) Require repair or

                                                     replacement.

Fluid level low  .........  ..  .........  ( 2) Further inspection

                                                        required.

Internal valve failure  ..  A  ..  Require repair or replacement.

Master cylinder leaking

 brake fluid internally  .  A  ..  Require repair or replacement.

Piston does not return  ..  A  ..  Require repair or replacement.

Ports plugged  ...........  A  ..  Require repair or replacement.

Rubber master cylinder

 cover gasket distorted

 and gummy  ..............  A  ..  (3) Require replacement of the

                                                          gasket.

(1) - This condition may be normal on some vehicles equipped with

      anti-lock brakes.

(2) - Refer to OEM procedures for adjusting low fluid level.

      Inspect for brake hydraulic system leaks and friction

      material wear.

(3) - This condition may indicate contaminated brake fluid.

      See BRAKE FLUID.



         MODULATORS

         See HYDRAULIC MODULATORS.

         MOTORS

         See ELECTRICAL PUMPS AND MOTORS.

         PARKING BRAKE SWITCHES

         See SWITCHES.

         PARKING BRAKE SYSTEMS

NOTE:    The parking brake is an integral part of the brake

         system. It is important that the parking brake function

         properly when brake service is performed.

PARKING BRAKE SYSTEM INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Cable improperly

 adjusted  ...............  B  .......  Require cable adjustment.

Cable or individual

 wires in the cable

 are broken  .............  A  ....  Require replacement of cable

                                                        assembly.

Cable sticking  ..........  A  ......  Require cable lubrication.

Cable stuck inside conduit

 and cannot be lubricated

 so that parking brake

 functions properly  .....  A  ....  Require replacement of cable

                                                        assembly.

Inoperative (1)  .........  A  ..........  Require replacement of

                                               inoperative parts.

Parking brake

 parts bent  .............  B  ...  Require repair or replacement

                                                   of bent parts.

Parking brake

 parts broken  ...........  A  ...  Require replacement of broken

                                                           parts.

Parking brake parts

 

 

 

 

 

 

 

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