Mitsubishi Montero (1991+). Manual - part 75

Linkage missing  .........  C  ............  Require replacement.

Linkage noisy  ...........  2  ..  Suggest repair or replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..  Suggest repair or replacement.

Out of adjustment  .......  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Inoperative includes intermittent operation or out

      of OEM specification.

         AXLES

AXLE INSPECTION

Condition                 Code                          Procedure

Bent  ....................  A  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

End play exceeds

 specifications  .........  B  ..  Require repair or replacement.

Flange bent  .............  A  ............  Require replacement.

Flange threads stripped  .  A  ..  Require repair or replacement.

Twisted  .................  A  ............  Require replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

         BEARINGS AND RACES

NOTE:    When replacing or repacking bearings, grease seal

         replacement is required. You are not required to replace

         these components in axle sets. Determine the need to

         replace based upon the individual component conditions

         that follow.

BEARING AND RACE INSPECTION

Condition                 Code                          Procedure

Bearing end-play exceeds

 specifications  .........  B  ..  Require adjustment of bearing,

                                           if possible. If proper

                                   adjustment cannot be obtained,

                                   require replacement of bearing

                                                        assembly.

Bearing rollers, balls or

 races are worn, pitted, or

 feel rough when rotated as

 an assembly  ............  B  ..  Require replacement of bearing

                                                        assembly.

         BELL CRANKS

BELL CRANK INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bent  ....................  A  ..  Require repair or replacement.

Broken  ..................  A  ..  Require repair or replacement.

Cracked  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Worn, affecting

 performance  ............  A  ..  Require repair or replacement.

         BELL HOUSINGS

         See HOUSINGS (BELL, CASE, TAIL (EXTENSION) AND AUXILIARY) .

         BUSHINGS (EXTERNAL)

BUSHING (EXTERNAL) INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 bent  ...................  B  ...  Require repair or replacement

                                       of bent part if available;

                                      otherwise, replace bushing.

Attaching hardware

 broken  .................  A  ...  Require replacement of broken

                                    part if available; otherwise,

                                                 replace bushing.

Attaching hardware

 corroded, affecting

 structural integrity  ...  A  .  Require replacement of corroded

                                    part if available; otherwise,

                                                 replace bushing.

Attaching hardware

 incorrect  ..............  A  ..........  Require replacement of

                                     incorrect part if available;

                                      otherwise, replace bushing.

Attaching hardware

 loose  ..................  A  ...  Require repair or replacement

                                      of loose part if available;

                                      otherwise, replace bushing.

Attaching hardware

 missing  ................  C  ..  Require replacement of missing

                                    part if available; otherwise,

                                                 replace bushing.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                  of part with damaged threads if

                                    available; otherwise, replace

                                                         bushing.

Attaching hardware threads

 stripped (threads

 missing)  ...............  A  .....  Require replacement of part

                                         with stripped threads if

                                    available; otherwise, replace

                                                         bushing.

Binding  .................  A  ..  Require repair or replacement.

Contaminated  ............  1  ............  Suggest replacement.

Deteriorated, affecting

 performance  ............  A  ..  Require repair or replacement.

Distorted, affecting

 performance  ............  A  ..  Require repair or replacement.

Missing  .................  A  ............  Require replacement.

Noisy  ...................  2  ..........  ( 1) Further inspection

                                                        required.

Rubber separating from

 internal metal sleeve on

 bonded bushing  .........  A  ............  Require replacement.

Seized  ..................  A  ............  Require replacement.

Shifted (out of

 position)  ..............  B  ..  Require repair or replacement.

Split  ...................  A  ............  Require replacement.

Surface cracking (weather-

 checked)  ...............  ..  ........  No service suggested or

                                                        required.

Worn, affecting

 performance  ............  A  ..  Require repair or replacement.

Worn close to the end of

 its useful life  ........  1  ............  Suggest replacement.

(1) - If noise isolated to bushing, suggest repair or

      replacement.

CAUTION:  Use only approved lubricant on rubber bushings.

         Petroleum-based lubricants may damage rubber bushings.

         CABLES (SPEEDOMETER)

CABLE (SPEEDOMETER) INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bent  ....................  A  ..  Require repair or replacement.

Binding  .................  A  ..  Require repair or replacement.

Bracket bent, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket bent, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Bracket broken, affecting

 performance  ............  A  ............  Require replacement.

Bracket broken, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Bracket corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Bracket corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Bracket cracked, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket cracked, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Bracket loose, affecting

 performance   ...........  A  ..  Require repair or replacement.

Bracket loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Bracket missing  .........  C  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Cracked  .................  A  ..  Require repair or replacement.

Disconnected  ............  A  ..  Require repair or replacement.

Kinked  ..................  A  ..  Require repair or replacement.

Melted  ..................  A  ...........  ( 1) Require repair or

                                                     replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..  Suggest repair or replacement.

Routed incorrectly  ......  2  .................  Suggest repair.

Seized  ..................  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

         CABLES (TV, DETENT AND SHIFT)

CABLE (TV, DETENT AND SHIFT) INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bent  ....................  A  ..  Require repair or replacement.

Binding  .................  A  ..  Require repair or replacement.

Bracket bent, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket bent, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Bracket broken, affecting

 performance  ............  A  ............  Require replacement.

Bracket broken, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Bracket corroded,

 affecting performance  ..  A  ..  Require repair or replacement.