Mitsubishi Montero (1991+). Manual - part 76

Bracket corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Bracket cracked, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket cracked, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Bracket loose, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Bracket missing  .........  C  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Cracked  .................  A  ..  Require repair or replacement.

Disconnected  ............  A  ..  Require repair or replacement.

Frayed  ..................  A  ............  Require replacement.

Kinked  ..................  A  ..  Require repair or replacement.

Melted  ..................  A  ...........  ( 1) Require repair or

                                                     replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..  Suggest repair or replacement.

Out of adjustment  .......  B  ...........  ( 2) Require repair or

                                                     replacement.

Routed incorrectly  ......  2  .................  Suggest repair.

Seized  ..................  A  ..  Require repair or replacement.

Self-adjuster

 inoperative  ............  A  ..   Require repair or replacement

                                                of self-adjuster.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Cable replacement is required if it cannot be adjusted

      within specifications.

         CARRIER BEARINGS

         See INTERMEDIATE SHAFT SUPPORT BEARINGS.

         CLUTCH CABLES AND CABLE HOUSINGS

CLUTCH CABLE AND CABLE HOUSING INSPECTION

Condition                 Code                          Procedure

Broken  ..................  A  ............  Require replacement.

Cable bent  ..............  A  ............  Require replacement.

Cable binding  ...........  A  ..  Require repair or replacement.

Cable mounting loose  ....  B  ..  Require repair or replacement.

Cable out of adjustment  .  B  ..  Require repair or replacement.

Frayed  ..................  B  ............  Require replacement.

Housing heat-damaged  ....  1  ............  Suggest replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..  Suggest repair or replacement.

Seized  ..................  A  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

         CLUTCH DISCS (MANUAL TRANSMISSION)

CLUTCH DISC (MANUAL TRANSMISSION) INSPECTION

Condition                 Code                          Procedure

Backing plate cracked  ...  A  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Contaminated with oil  ...  A  ............  Require replacement.

Damper cushion broken  ...  A  ............  Require replacement.

Damper cushion

 collapsed  ..............  A  ............  Require replacement.

Damper spring collapsed  .  A  ............  Require replacement.

Damper spring missing   ..  C  ........  (1) Require replacement.

Friction material cracked

 through  ................  B  ............  Require replacement.

Friction material flaking

 or chunking  ............  B  ............  Require replacement.

Friction material surface

 cracking  ...............  B  .........  No service suggested or

                                                        required.

Grooved  .................  B  .........  No service suggested or

                                     required unless the pressure

                                       plate or flywheel is being

                                  resurfaced or replaced. In this

                                      case, replacement of clutch

                                                disc is required.

Ridged  ..................  B  .........  No service suggested or

                                     required unless the pressure

                                       plate or flywheel is being

                                  resurfaced or replaced. In this

                                      case, replacement of clutch

                                                disc is required.

Splines worn, affecting

 performance  ............  A  ............  Require replacement.

Warped  ..................  A  ............  Require replacement.

Wear exceeds

 specifications (where

 applicable)  ............  B  ............  Require replacement.

Worn close to the end of

 its useful life  ........  1  ............  Suggest replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

(1) - Not all clutch discs have springs in all spring

      chambers on the disc.

         CLUTCH FORKS

CLUTCH FORK INSPECTION

Condition                 Code                          Procedure

Bent  ....................  B  ............  Require replacement.

Broken  ..................  A  ..  Require repair or replacement.

Cracked  .................  B  ..  Require repair or replacement.

Worn close to the end of

 its useful life  ........  1  ............  Suggest replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

         CLUTCH LINKAGES (MECHANICAL)

         See LINKAGES (EXTERNAL).

         CLUTCH MASTER CYLINDERS

CLUTCH MASTER CYLINDER INSPECTION

Condition                 Code                          Procedure

Cover gasket distorted  ..  A  ....  Require replacement of cover

                                                          gasket.

Cover gasket gummy  ......  A  ....  Require replacement of cover

                                                          gasket.

Cylinder leaking fluid

 from rear of bore  ......  A  ..  Require repair or replacement.

Cylinder leaking fluid

 internally  .............  A  ............  Require replacement.

Dust boot missing  .......  C  .....  Require replacement of dust

                                                            boot.

Dust boot punctured  .....  A  .....  Require replacement of dust

                                                            boot.

Dust boot torn  ..........  A  .....  Require replacement of dust

                                                            boot.

Fluid level incorrect  ...  B  .  Require fluid level adjustment.

Housing damaged, affecting

 performance  ............  A  ..  Require repair or replacement.

Master cylinder has

 residue in reservoir

 (make parallel w/brakes

 when they are done)  ....  2  ..........  ( 1) Further inspection

                                                        required.

Threads damaged  .........  A  ......  Require repair replacement

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

(1) - DO NOT replace master cylinder unless it exhibits

      conditions listed for replacement. You may suggest fluid

      change according to OEM service intervals.

         CLUTCH PEDALS

CLUTCH PEDAL INSPECTION

Condition                 Code                          Procedure

Bent, affecting

 performance  ............  A  ..  Require repair or replacement.

Broken  ..................  A  ..  Require repair or replacement.

Pedal pad missing  .......  C  ..........  Require replacement of

                                                       pedal pad.

Pivot bushings worn,

 affecting performance  ..  A  ....  Require replacement of pivot

                                                        bushings.

         CLUTCH PIVOTS

CLUTCH PIVOT INSPECTION

Condition                 Code                          Procedure

Bent  ....................  A  ............  Require replacement.

Broken  ..................  A  ..  Require repair or replacement.

Cracked  .................  A  ..  Require repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Worn close to the end of

 its useful life  ........  1  ............  Suggest replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

         CLUTCH PRESSURE PLATES

         See PRESSURE PLATES.

         CLUTCH RELEASE BEARINGS

CLUTCH RELEASE BEARING INSPECTION

Condition                 Code                          Procedure

Collar broken  ...........  A  ............  Require replacement.

Cracked  .................  A  ............  Require replacement.

Rough when rotated as an

 assembly  ...............  B  ............  Require replacement.

Seized  ..................  A  ............  Require replacement.

Wear exceeds

 specifications  .........  B  ............  Require replacement.

Worn close to the end of

 its useful life  ........  1  ............  Suggest replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

         CLUTCH SLAVE CYLINDERS (CONCENTRIC)

CLUTCH SLAVE CYLINDER (CONCENTRIC) INSPECTION

Condition                 Code                          Procedure

Bearing rough when rotated

 as an assembly  .........  B  ............  Require replacement.

Bearing seized  ..........  A  ............  Require replacement.

Bleeder pipe leaks  ......  A  ..  Require repair or replacement.

Carrier assembly worn,

 affecting performance  ..  A  ...........   Require replacement.

Collar broken  ...........  A  ............  Require replacement.

Cracked  .................  A  ............  Require replacement.

Housing leaks  ...........  A  ............  Require replacement.

Inoperative  .............  A  ............  Require replacement.

Release binding  .........  A  ............  Require replacement.

Spring broken  ...........  A  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.