Mitsubishi Galant (2004+). Manual - part 1381

 

  Index      Mitsubishi     Mitsubishi Galant - service repair manual 2004 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1379  1380  1381  1382   ..

 

 

Mitsubishi Galant (2004+). Manual - part 1381

 

 

FRONT SUSPENSION DIAGNOSIS

TSB Revision

FRONT SUSPENSION

33-3

SYMPTOM CHART

M1332009400290

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Steering Wheel is Heavy, Vibrates or Pulls to One Side

DIAGNOSIS

STEP 1. Check the tires.

Check for the tire pressure, the tire pressure balance 
between left and right tires, and the tire condition. 
Refer to GROUP 31, Diagnosis 

P.31-2

.

Q: Are the tires in normal condition?

YES : 

Go to Step 2.

NO : 

If out of pressure, adjust the tire pressure. If 
out of balance, balance the tires as 
necessary. If excessively worn, replace the 
tires as necessary and then go to Step 5.

STEP 2. Check the wheel alignment.

Refer to 

P.33-6

.

Q: Is the wheel alignment correct?

YES : 

Go to Step 3.

NO : 

Adjust it, and then go to Step 5.

STEP 3. Check the lower arm ball joint.

Q: Is the ball joint in good condition?

YES : 

Go to Step 4.

NO : 

Replace the lower arm assembly, and then 
go to Step 5.

STEP 4. Check the coil spring.

Q: Is the coil spring in good condition?

YES : 

Go to Step 5.

NO : 

Replace it, and then go to Step 5.

STEP 5. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

INSPECTION PROCEDURE 2: Excessive Body Rolling

DIAGNOSIS

STEP 1. Check for broken or deteriorated 
stabilizer bar.

Q: Is the stabilizer bar in good condition?

YES : 

Go to Step 2.

NO : 

Replace it, and then go to Step 3.

STEP 2. Check the strut assembly for damage.

Q: Is the strut assembly in good condition?

YES : 

Go to Step 3.

NO : 

Replace it, and then go to Step 3.

STEP 3. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

SYMPTOM

INSPECTION 
PROCEDURE

REFERENCE PAGE

Steering wheel is heavy, vibrates or pulls to one side

1

 

P.33-3

Excessive body rolling

2

 

P.33-3

Poor ride

3

 

P.33-4

Unequal ride height

4

 

P.33-4

Noise

5

 

P.33-4

FRONT SUSPENSION DIAGNOSIS

TSB Revision

FRONT SUSPENSION

33-4

INSPECTION PROCEDURE 3: Poor Ride

DIAGNOSIS

STEP 1. Check for improper tire inflation 
pressure.

Refer to GROUP 31, On-vehicle Service 

− Tire Infla-

tion Pressure Check 

P.31-7

.

Q: Is the tire inflation correct?

YES : 

Go to Step 2.

NO : 

Adjust it, and then go to Step 4.

STEP 2. Check for broken or deteriorated coil 
spring(s).

Q: Are the coil spring(s) broken or deteriorated?

YES : 

Replace the coil spring(s), and then go to 

Step 4.

NO : 

Go to Step 3.

STEP 3. Check for strut assembly damage.

Q: Is the strut assembly damaged?

YES : 

Replace it, and then go to Step 4.

NO : 

Go to Step 4.

STEP 4. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

INSPECTION PROCEDURE 4: Unequal Ride Height

DIAGNOSIS

STEP 1. Check for broken or deteriorated coil 
spring(s).

Q: Is the coil spring(s) broken or deteriorated?

YES : 

Replace it, and then go to Step 2.

NO : 

Go to Step 2.

STEP 2. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

INSPECTION PROCEDURE 5: Noise

DIAGNOSIS

STEP 1. Check for lack of lubrication.

Q: Is lubrication inadequate?

YES : 

Lubricate it, and then go to Step 5.

NO : 

Go to Step 2.

STEP 2. Check the tightened parts for looseness 
and check the bushings for wear.

Q: Are the tightened parts and bushings in good 

condition?

YES : 

Go to Step 3.

NO : 

Tighten or replace as necessary, then go to 
Step 5.

STEP 3. Check for broken coil springs.

Q: Is the coil spring broken?

YES : 

Replace it, and then go to Step 5.

NO : 

Go to Step 4.

STEP 4. Check for strut assembly damage.

Q: Is the strut assembly damaged?

YES : 

Replace it, and then go to Step 5.

NO : 

Go to Step 5.

STEP 5. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

SPECIAL TOOLS

TSB Revision

FRONT SUSPENSION

33-5

SPECIAL TOOLS

M1332000600327

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION

APPLICATION

MB991004
Wheel alignment gauge 
attachment

MB991004-01 or General 
service tool

Wheel alignment 
measurement

MB991832
Spring compressor set

• A: MB991793

Spring compressor

• B: MB991795

Attachment A

• C: MB991794

Upper plate

• D: MB991829

Arm bracket

• E: MB991831

Spacer

• F: MB991830

Fixture

General service tool

Front coil spring 
compression
NOTE: The coil spring can 
not be compressed by 
following conventional 
special tools.

.

MB991237
Spring compressor 
body

MB991238
Arm set

MB991680
Wrench set

• A: MB991681

Wrench

• B: MB991682

Socket

Strut assembly 
disassembly and 
assembly

MB991897
Ball joint remover

MB991113-01, 
MB990635-01 or General 
service tool

Knuckle and ball joint 
disconnection
NOTE: Steering linkage 
puller (MB990635 or 
MB991113) is also 
available to disconnect 
knuckle and ball joint.

MB990326
Preload socket

General service tool

Ball joint breakaway 
torque check

MB990776
Front axle base

MB990776-01

Lower arm ball joint dust 
cover installation

MB991004

MB991832

A

B

C

D

E

F

MB991680

A

B

AC106827

MB990326

MB990776

ON-VEHICLE SERVICE

TSB Revision

FRONT SUSPENSION

33-6

ON-VEHICLE SERVICE

FRONT WHEEL ALIGNMENT CHECK AND 
ADJUSTMENT

M1331000900477

Measure wheel alignment with alignment equipment on a level 
surface. The front suspension, steering system and tires should 
be serviced to normal condition before measuring wheel align-
ment.

.

TOE-IN

Standard value: 0 

± 3 mm (0 ± 0.12 inch)

1. Adjust the toe-in by undoing the clip and jam nut, and 

turning the left and right tie rod turnbuckles by the same 
amount (in opposite directions).
NOTE: The toe will move out as the left turnbuckle is turned 
toward the front of the vehicle and the right turnbuckle is 
turned toward the rear of the vehicle.

2. Install the clip and tighten the jam nut to the specified 

torque.

Tightening torque: 52 

± 2 Nm (38 ± 2 ft-lb)

3. Confirm that the toe-in is at the standard value.

MB991963
Suspension bushing arbor

Lower arm bushing 
removal and press-fitting

MB990889
Rear suspension bushing 
ring

MB990890
Rear suspension bushing 
base

MB990890-01 or general 
service tool

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION

APPLICATION

MB991963

MB990889

MB990890

AC305785

AB

JAM NUT

CLIP

 

 

 

 

 

 

 

Content   ..  1379  1380  1381  1382   ..