Mitsubishi Galant (2004+). Manual - part 22

 

  Index      Mitsubishi     Mitsubishi Galant - service repair manual 2004 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  20  21  22  23   ..

 

 

Mitsubishi Galant (2004+). Manual - part 22

 

 

QUARTER INNER

TSB Revision

WELDED PANEL REPLACEMENT

3-35

6. Assemble the rear pillar reinforcement, bolt and tape the 

hole and flange with aluminum tape, then fill the hole with 
foam materials as shown in the figure of the instructions.
FOAM: 3M

ä AAD ULTRAPRO Panel foam-Yellow

7. Wait 2 hours after filling the foam materials to remove the 

bolt and aluminum tape. Then melt the foam materials with a 
soldering gun so a clip, etc. can thoroughly be inserted in 
the hole that was clogged with foam materials, to bore open 
the hole.

AB301427

AB

AB100787

FRONT DOOR OUTER PANEL

TSB Revision

WELDED PANEL REPLACEMENT

3-36

FRONT DOOR OUTER PANEL

M4030013000167

NOTE: After hemming the front door outer panel, 
MIG spot weld the flange overlap section at a pitch of 
50 mm (1.97 inches).

NOTE ON REPAIR WORK

.

REMOVAL
Since it is difficult to replace the sash due to a 
pressed door structure, cut the outer panel from the 
bottom of the sash.

AB301514

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB301511

A

REPAIR WELDS

 50 mm
(1.97 in)

B

C

B

C

: ADHESIVE

A

AB

ADHESIVE TYPE

BRAND

Urethane body sealer 3M

ä AAD Part No. 8542 or 

equivalent

REAR DOOR OUTER PANEL

TSB Revision

WELDED PANEL REPLACEMENT

3-37

REAR DOOR OUTER PANEL

M4030014000159

NOTE: After hemming the rear door outer panel, MIG 
spot weld the flange overlap section at a pitch of 50 
mm (1.97 inches).

NOTE ON REPAIR WORK

.

REMOVAL
Since it is difficult to replace the sash due to a 
pressed door structure, cut the outer panel from the 
bottom of the sash.

AB301515

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB301516

A

REPAIR WELDS

B

C

: ADHESIVE

50 mm
(1.97 in)

A

B

C

AB

ADHESIVE TYPE

BRAND

Urethane body sealer 3M

ä AAD Part No. 8542 or 

equivalent

NOTES

 

 

 

 

 

 

 

Content   ..  20  21  22  23   ..