Mitsubishi Galant (2004+). Manual - part 20

REAR END PANEL

TSB Revision

WELDED PANEL REPLACEMENT

3-27

REAR END PANEL

M4030009000090

NOTE ON REPAIR WORK

.

REMOVAL
When removing the rear end panel, slant the top of rear end 
panel toward the cabin side and pull out the rear end panel in 
the bottom direction. If it is difficult to remove the rear end 
panel, spread the side outer panel slightly.

AB301467

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB301465AB

REPAIR WELDS

AB301466AB

SIDE OUTER PANEL

REAR FLOOR

TSB Revision

WELDED PANEL REPLACEMENT

3-28

REAR FLOOR

M4030010000157

NOTE: Refer to the Rear End Panel Section on 

P.3-27

 for the welding points with the rear end panel.

AB301480

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB301538

A

AB

REPAIR WELDS

D

A

B

C

E

REAR FLOOR

TSB Revision

WELDED PANEL REPLACEMENT

3-29

NOTE ON REPAIR WORK

.

REMOVAL
1. When cutting the rear floor pan, cut it from 80 mm (3.15 

inches) behind the rear suspension assembling hole.

2. When removing the rear floor side member extension 

without removing the rear floor pan, cut it 130 mm (5.1 
inches) behind the rear edge of the rear floor side member 
to remove.

AB301539

B

C

AB

(WITH THE REAR FLOOR PAN REMOVED)

D

E

AB301479AB

80 mm

(3.15 in)

AB301472

AB301537

130 mm

(5.1 in)

AB

ROOF

TSB Revision

WELDED PANEL REPLACEMENT

3-30

ROOF

M4030011000150

AB301483

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB301525 AB

REPAIR WELDS

VEHICLES WITH 
SUN ROOF

A

A

B

C

E

D

D

B

B

F

E

F

: ADHESIVE 1

: ADHESIVE 2

FOAM ACOUSTIC 
MATERIAL

FOAM ACOUSTIC 
MATERIAL

VEHICLES WITHOUT 
SUN ROOF

ADHESIVE TYPE

BRAND

adhesive 1

Urethane body sealer 3M

ä AAD Part No. 8542 or 

equivalent

adhesive 2

Epoxyayresin 
adhesive

3M

ä AAD Part No. 8115 or 

equivalent