Mitsubishi Galant (2004+). Manual - part 15

FENDER SHIELD

TSB Revision

WELDED PANEL REPLACEMENT

3-7

NOTE ON REPAIR WORK

.

REMOVAL
The welding point between front sidemember inner and front 
sidemember rear A is hidden by the dash crossmember exten-
sion upper. Therefore, when removing the front sidemember, 
remove the dash crossmember extension upper in advance.

.

AB301089AB

K

L

M

N

N

L

(WITH THE FRONT SIDEMEMBER REMOVED)

AB200702

DASH CROSSMEMBER 
EXTENSION UPPER

AB

FENDER SHIELD

TSB Revision

WELDED PANEL REPLACEMENT

3-8

INSTALLATION
1. Remove the dash crossmember extension upper from the 

new front sidemember.

2. Adhere in advance adhesives in the areas shown in the 

figure of the instructions when assembling the front fender 
shield.

3. Adhere in advance adhesives in the areas shown in the 

figure of the instructions when assembling the upper frame.

ADHESIVE TYPE

BRAND

Epoxyayresin 
adhesive

3M

ä AAD Part No.8115 or 

equivalent

ADHESIVE TYPE

BRAND

Epoxyayresin 
adhesive

3M

ä AAD Part No.8115 or 

equivalent

AB200704

DASH 
CROSSMEMBER 
EXTENSION UPPER

AB

AB301097

: ADHESIVE

AB

AB301096AB

: ADHESIVE

FENDER SHIELD

TSB Revision

WELDED PANEL REPLACEMENT

3-9

NOTES

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

TSB Revision

WELDED PANEL REPLACEMENT

3-10

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

M4030000100108

NOTE: Refer to the Headlight Support Section on 

P.3-3

 for the welding point with headlight support.

AB301334

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB

AB301335

AB

130 mm 
(5.1 in)

SERVICE HOLE

REPAIR WELDS

A

B

A

B

165 mm 
(6.5 in)

WATER DRAINING HOLE

35 mm 
(1.38 in)

65 mm 
(2.56 in)

SERVICE HOLE

RIGHT SIDE

LEFT SIDE