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Mitsubishi Pajero Pinin. Manual - part 273

BODY –

Door

42-18

DOOR

SERVICE SPECIFICATIONS

Items

Standard value

Door outside handle play mm

3.7 or more

Power window operating current A

5.3

2 (power supply 14.5 V

0.3 V at 23

Door inside handle play mm

5.3 or more

Glass pad and glass
holder installation

Between glass holder and glass rear end (A)

55.0

holder installation
position mm

Between glass holders (B)

419.0 – 421.0

Between glass holder and glass front end (C)

55.0

SEALANT

Items

Specified sealant

Remark

Waterproof film

3M ATD Part No. 8625 or equivalent

Ribbon sealer

SPECIAL TOOLS

Tool

Number

Name

Use

MB990784

Ornament remover

Door trim removal

MB990480

Window glass
holder

Power window regulator and motor assembly
removal

MB990900 or
MB991164

Door hinge
adjusting wrench

Adjustment of door fit

TROUBLESHOOTING

The power window and central door locking is controlled by the Smart Wiring System (SWS). For
troublesshooting, refer to GROUP 54B – Troubleshooting.

BODY –

Door

42-19

ON-VEHICLE SERVICE

DOOR FIT ADJUSTMENT

If clearance between the door and body is uneven, affix
protective tape to the fender around the hinge and to
the edge of the door. Then use the special tool to loosen
the door hinge mounting bolts on the body, and adjust
the clearance around the door so that it becomes even.

If the door and body are not flush with each other, use
the special tool to loosen the door hinge mounting bolts
on the door. Then align the door.

Caution
Do not load more than 98 Nm on the special tool.

If the door opening and closing is heavy, adjust the meshing
of the striker and the door latch (forward and backward)
by adding shims to the striker and by moving the striker
up and down or to the left and right.

DOOR WINDOW GLASS ADJUSTMENT

Check that the door glass moves securely along the door
glass runchannel when the window glass is fully raised and
fully lowered. If the glass does not move correctly, adjust as
follows:
1.

Remove the door trim and the waterproof film. (Refer to
P.42-23.)

Close the door window glass. Loosen the channel guide
mounting bolts, and then adjust the inclination of glass.

MB990900 or
MB991164

Striker

Shim

Channel guide

BODY –

Door

42-20

DEFECTIVE POWER WINDOW ADJUSTMENT
AND REPLACEMENT

If the window glass wrongly, automatically lowers while being
raised, adjust or replace as follows:
1.

Remove the door trim and the waterproof film. (Refer to
P.42-23.)

Remove the window regulator assembly from the door
window glass, and then raise and lower the door window
glass by hand to check the operation force.

NOTE
Insert soft stuff like cushion to prevent damage to the
glass if it falls down.

If the door window glass does not move up and down
smoothly, do as follows:

Check the installation condition of the runchannel.

Straighten twist in the door sash.

Check the installation condition of the lower sash or
the center sash.

NOTE
The lower sash cannot normally be adjusted, but it may
be possible to adjust the sash span slightly within the
range allowed by manufacturing tolerances by pushing
the lower sash outwards while re-installing it.

If repair or adjustment is impossible, replace the door
assembly.

POWER WINDOW SAFETY MECHANISM
CHECK

Place a wooden board about 10 mm thick as shown. Then,
raise the window glass.

Check that the window lowers by about 150 mm when
the window clamps the board. If this doesn’t happen, do
troubleshooting. (Refer to GROUP 54B.)

DOOR OUTSIDE HANDLE PLAY CHECK

Measure the door outside handle play.

Standard value (B): 3.7 mm or more

If the play is not within the standard value, check the
door outside handle or the door latch assembly. Replace,
if necessary.

Runchannel

Door
sash

Lower sash

Section A –
A

BODY –

Door

42-21

POWER WINDOW OPERATION CURRENT
CHECK

Remove the power window fuse and connect a circuit
tester as shown.

Measure the operation current. When the power window
switch is turned to UP, much current flows at the beginning
and end of the operation. So, measure the operation current
in between these points.

Standard value:

5.3

2 A (power supply voltage 14.5

0.3 V

at 23

If the operation current is not within the standard value,
do troubleshooting. (Refer to GROUP 54B.)

CIRCUIT BREAKER (INCORPORATED IN
POWER WINDOW MOTOR) CHECK

Turn the power window switch to UP to close the window
glass. Keep the switch at the fully-closed position for
another 10 seconds.

Release the power window switch and immediately turn
it to DOWN. Under this condition if the window glass starts
to lower within 60 seconds, the circuit breaker can be
judged good.

DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT

Measure the door inside handle play.

Standard value (B): 5.3 mm or more

If the play is not within the standard value, remove the
door trim. (REfer to P.42-23.)

Adjust the door inside handle play with the clip connecting
the inside handle and the rod.

Section A – A

Content .. 271 272 273 274 ..