Mitsubishi Pajero Pinin. Manual - part 271

BODY – 

Window Glass

42-10

WINDSHIELD

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operations

D

Front Pillar Trim Removal and Installation 
(Refer to GROUP 52A.)

D

Headlining Removal and Installation
(Refer to GROUP 52A.)

A

B

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent

A

B

C

C

Section A – A

Section B – B

Section C – C

mm

Primer

Primer

Primer

14

15

15

15

7

9

5

4

7

8

1

2

3

6

5

5

6

1

7

Removal steps

A

A

"

1. Roof drip moulding (Refer to

GROUP 51.)

2. Roof drip moulding clip
3. Windshield lower moulding

A

B

" "

A

A

4. Windshield

"

A

A

5. Windshield spacer

"

A

A

6. Windshield upper moulding

"

A

A

7. Clip

"

A

A

8. Glass stopper

BODY – 

Window Glass

42-11

REMOVAL SERVICE POINTS

A

A

"

ROOF DRIP MOULDING REMOVAL

Use the special tool to lever out the moulding.

Caution
If the moulding has become warped, it should not be
reused.

A

B

"

WINDSHIELD REMOVAL

1.

In order to protect the body (paint surface), apply cloth
tape to all body areas around the installed windshield.

2.

Using a sharp-point drill, make hole in the windshield
adhesive.

3.

Pass the piano wire from the inside of the vehicle through
the hole.

4.

Pull the piano wire alternately from the inside and outside
along the windshield to cut the adhesive.

Caution
Do not let the piano wire touch the edge of the
windshield.

5.

Make alignment marks on the windshield and body.

6.

Use the special tool to remove the windshield.

7.

Use a knife to cut away remaining adhesive to 2 mm
thick or less around the entire circumference of the body
flange.

8.

Smooth the flange surface.

Caution
(1) Use care not to remove more adhesive than

necessary, or the adhesive could weaken.

(2) Be careful also not to damage the paintwork on

the body surface with the knife. If the paintwork
is damaged, repair the damaged area with repair
paint or anti-rust agent.

9.

When reusing windshield, remove the remaining adhesive
on the windshield completely. Then, decrease the
windshield with isopropyl alcohol.

10. Decrease the body flange in the same way.

Caution
Before the next job, leave the decreased parts for 3
minutes or more to dry. Also, do not touch any cleaned
surface.

MB990449

MB990480

BODY – 

Window Glass

42-12

INSTALLATION SERVICE POINTS

"

A

A

GLASS STOPPER/CLIP/WINDSHIELD UPPER
MOULDING/WINDSHIELD SPACER/WINDSHIELD
INSTALLATION

1.

When installing new windshield, temporarily position the
windshield on the body. Make alignment marks on the
windshield and body.

2.

Use isopropyl alcohol to degrease the inside of windshield
circumference, and also the body flanges.

3.

Apply primer soaked in a sponge evenly to the specified
positions on the windshield and body flange.

4.

Dry 3 minutes or more.

5.

Install the glass stoppers and windshield spacers as shown
to prevent the inside of windshield from warp or separation.

Glass stopper and windshield spacer installation position

Glass stopper

14 mm

Ceramic line

Windshield spacer

Ceramic line

14 mm

Ceramic line

Glass
end line

Windshield

Windshield spacer

Glass
end line

25 mm

25 mm

Ceramic line

Glass end line

Ceramic line

Glass end line

Windshield
spacer

Align glass stopper end
with notch in ceramic.

Align windshield spacer
end with notch in ceramic.

Caution
(1) Be sure to apply the primer to strengthen adhesion

evenly around the entire position. Note that too
thick application weakens the adhesion.

(2) Never touch the surfaces where the primer is

applied.

6.

Install the windshield upper moulding to the windshield.

BODY – 

Window Glass

42-13

7.

Fill a sealant gun with adhesive. Then apply the adhesive
evenly around the windshield within 30 minutes after
applying the primer.

NOTE
Cut the tip of the sealant gun nozzle into a V shape to
simplify adhesive application.

8.

Install the clip to the clip stud.

9.

After applying the adhesive, align the alignment marks
on the windshield and body. Then, press the windshield
gently to seat.

10. Use a spatula or the like to remove any excessive adhesive.

Then clean the surface with isopropyl alcohol. Install the
windshield moulding before the adhesive hardens.

11. Wait 30 minutes or more, and then test for water leakage.

Caution
(1) Do not move the vehicle unless necessary. If doing

so, move it very gently.

(2) When testing for water leakage, do not pinch the

end of the hose to spray the water.

10 mm

15 mm

Clip stud

Clip