Mitsubishi Pajero Pinin. Manual - part 270

 

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Mitsubishi Pajero Pinin. Manual - part 270

 

 

BODY – 

Fender/Fuel Filler Door

42-6

INSTALLATION SERVICE POINT

A

A

"

SIDE TURN SIGNAL LAMP REMOVAL

Engage the hook with the fender panel.

FUEL FILLER DOOR

REMOVAL AND INSTALLATION

Pre–removal and Post–installation Operations

D

Rear Floor Console Removal and Installation
(Refer to GROUP 52A.)

D

Front Seat (Driver’s side), Rear Seat Removal
and Installation (Refer to GROUP 52A.)

D

Quarter Trim, Lower (R.H.) Removal and Installation
(Refer to GROUP 52A.)

5

1

4

2

3

Removal steps

A

A

" "

A

A

1. Rivet
2. Fuel filler door panel assembly
3. Fuel filler door lock assembly

4. Fuel filler door lock release cable
5. Lid lock release handle

Hook

Fender panel

Front of Vehicle

BODY – 

Fuel Filler Door

42-7

REMOVAL SERVICE POINT

A

A

"

RIVET REMOVAL

Use a drill (Ø4.0 – 5.5 mm) to break the rivet by drilling a
hole, and then remove the rivet.

INSTALLATION SERVICE POINT

"

A

A

RIVET INSTALLATION

Use a riveter shown to install rivets as follows:
1.

Insert a rivet in the body panel and fuel filler door panel
assembly.

2.

Insert the riveter to the rod (A shown) of a rivet.

3.

Pressing the flange surface of the rivet with the riveter,
handle the riveter.

4.

The rod is cut at its thinnest point and the rivet is held
in position.

Drill

Fuel filler
door panel
assembly

Rivet

Riveter

Fuel filler door
panel assembly

Body
panel

Rivet

Riveter

Flange surface

Rivet

A

1

2

3

4

BODY – 

Window Glass

42-8

WINDOW GLASS

ADHESIVE

Items

Specified adhesive

Windshield

3M ATD Part No. 8609 Super Fast Urethane Auto Glass
Sealant or equivalent

Quarter window glass

Sealant or equivalent

Back door glass

SPECIAL TOOLS

Tool

Number

Name

Use

MB990480

Window glass
holder

Removal and installation of windshield

MB990449

Window moulding
remover

Removal of roof drip moulding

WINDOW REPAIR

The following glass parts are installed with a liquid urethane
adhesive method:

D

Windshield

D

Quarter window glass

D

Back door window glass

ITEMS NEEDED

Name

Remarks

Adhesive

3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or
equivalent

Primer

3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

Spacers

Available as service part

Dam

Available as service part

Anti-rust solvent
(or Tectyl  506T...Valvoline Oil Company)

For rust prevention

Isopropyl alcohol

For grease removal from bonded surface

Steel piano wire

Dia. 

×

 length...0.6mm 

×

 1m For cutting adhesive

Adhesive gun

For pressing-out adhesive

BODY – 

Window Glass

42-9

HANDLING OF AUTO WINDOW SEALER

Keep the sealant in a cool place, not exposed to the direct
rays of the sun. Do not place any heavy article on the sealant
nor press it, otherwise it will become deformed. Avoid storing
the sealant for more than 6 months, because it will lose its
sealing effect.

BODY PINCH-WELD FLANGE SERVICING

Before servicing the body pinch-weld flange, remove old
adhesive completely. If the flange requires painting, bake it
after painting is completed.

WORKING PROCESS

Window glass installation procedure

Body side

Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with isopropyl alco-
hol, and let dry for 3 minutes or more.

Attaching of clip, spacer and dual
lock fastener
Attach the clip, spacer and dual lock
fastener to set the positions for the glass
to be installed.

Application of primer
Apply to the adhesion surface of the
body and let dry for 3 minutes or more.

Window glass side

Reusing the glass

Replacing the glass

Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesion surface
with isopropyl alcohol, and let dry for
3 minutes or more.

Cleaning of adhesion surface
Clean off any dirt adhering to the adhe-
sion surface with isopropyl alcohol, and
let dry for 3 minutes or more.

Gluing of window spacer, glass stoppers and dual lock fastener
Glue the window spacer, glass stoppers and dual lock fastener along the standard position
on the glass outer circumference.

Application of primer
Apply sufficient primer evenly to the adhesion surface so that there is no patchiness. After
application, let dry for 3 to 30 minutes.

Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.

Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.

Cleaning
After removing any adhesive that is sticking out or adhering to the body or
glass with a spatula, etc., clean off with isopropyl alcohol.

Checking for water leaks
Carry out a shower test to check that no water will leak through.

 

 

 

 

 

 

 

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