Mitsubishi Pajero Pinin. Manual - part 210

FRONT AXLE –  

Special Tools/On-vehicle Service

26-5

MB990925

Brass bar

Installer adapter

Tool box

Installer bar (snap-in type)

A

C

B

Type

Tool number

O.D. mm

Type

Tool number

O.D. mm

A

MB990926

39

A

MB990933

63.5

MB990927

45

MB990934

67.5

MB990928

49.5

MB990935

71.5

MB990929

51

MB990936

75.5

MB990930

54

MB990937

79

MB990931

57

B

MB990938

–

MB990932

61

C

MB990939

–

ON-VEHICLE SERVICE

FRONT AXLE TOTAL BACKLASH CHECK

1.

Place the transmission shift lever in the neutral position,
apply the parking brake and then jack up the vehicle.

2.

Manually turn the propeller shaft clockwise as far as it
will go and make mating marks on the companion flange
dust cover and the differential carrier.

3.

Manually turn the propeller shaft anti-clockwise as far as it
will go and measure the movement of the mating marks.

Limit: 5 mm

4.

If the backlash exceeds the limit, remove the differential
carrier assembly, and then carry out the following checks.

D

Final drive gear backlash

D

Differential gear backlash

D

Play in the serrations and spline of the side gears,
drive shaft, inner shaft and drive flange

Mating marks

FRONT AXLE

 – 

Drive Shaft

26-6

DRIVE SHAFT

DISASSEMBLY AND REASSEMBLY

Caution
The B.J. assembly is non-serviceable and requires replacement if defective. B.J. boot can be replaced.

6

12

13

8

9 10

6

Grease: Repair kit grease

Grease: Repair kit grease
Quantity: B.J.: 85 g (40 g for joint, 45 g for boot)

     D.O.J.: 85 g (50 g for joint, 35 g for boot)

Caution
The joint is filled with a special grease. Do not mix the grease with an old one or other grease.

B.J. boot repair kit

D.O.J. boot repair kit

D.O.J. repair kit

4

1

7

3

5

4

2

13

12

13

11

3

1

2

5

12

3

1

2

5

13

7

3

1

2

4

7

5

12

<RH>

<LH>

4

11

FRONT AXLE

  – 

Drive Shaft/Front Axle Shaft

26-7

Disassembly steps

"

B

A

1. D.O.J. boot band (small)

"

B

A

2. D.O.J. boot band (large)
3. Circlip
4. D.O.J. outer race
5. Snap ring
6. Inner race, cage, ball assembly

A

A

" "

A

A

7. D.O.J. boot
8. B.J. boot band (small)

9. B.J. boot band (large)

10. B.J. boot

11. B.J. assembly

12. Circlip
13. Dust cover

NOTE
Removal and installation service points are the same
as before.

FRONT AXLE SHAFT

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation

D

Drive Shaft Removal and Installation

D

Gear Oil Draining and Refilling

4

5

88 

±

 10 N·m

2

6

3

1

7

9

8

Sealant:

3M ATD Part No.8661 or equivalent

(Apply to
 the lip)

(Apply to the lip)

4

9

10

108 

±

 10 N·m

Removal steps

D

Front differential assembly and
differential mount crossmember
assembly(Refer to P.26-9)

1. Vacuum pipe assembly
2. Vacuum hose assembly
3. Front axle assembly

"

C

A

4. Oil seal

5. Snap ring
6. Front axle shaft
7. Clip

"

B

A

8. Oil seal

A

A

" "

A

A

9. Bearing

10. Front housing assembly

FRONT AXLE –  

Front Axle Shaft

26-8

REMOVAL SERVICE POINT

A

A

"

BEARING REMOVAL

Install the special tool as shown in the illustration, and use
a press to drive out the bearing from the main shaft.

INSTALLATION SERVICE POINTS

"

A

A

BEARING INSTALLATION

"

B

A

OIL SEAL INSTALLATION

"

C

A

OIL SEAL INSTALLATION

MB990673

MB990663

MB990927

MB990938

MB991115

MB990938