Mitsubishi Pajero Pinin. Manual - part 207

FRONT AXLE – 

Free-wheeling Clutch Assembly

26-47

DISASSEMBLY SERVICE POINT

A

A

"

BEARING REMOVAL

Position the bearing inner race on a support. Then use a
press to separate the clutch gear from the bearing.

REASSEMBLY SERVICE POINTS

"

A

A

OIL SEAL INSTALLATION

"

B

A

BEARING INSTALLATION

Use the special tool to press-fit the bearing to the shoulder
of the clutch gear.

"

C

A

SPRING PIN INSTALLATION

Insert the spring pin into the pin hole (with chamfered surface)
of the shift rod, and then tap the spring pin in as shown
in the illustration.

"

D

A

CLUTCH SLEEVE INSTALLATION

Face the clutch sleeve tapered side towards the drive shaft
to install the clutch sleeve.

Support

MB991015

MB990938

MB990799

Shift fork

Shift rod

Spring pin

0 – 1 mm

Taper side

Drive shaft
side

Differential carrier
side

FRONT AXLE – 

Solenoid Valve, Vacuum Pipes and Vacuum Tank

26-48

SOLENOID VALVE, VACUUM PIPES AND VACUUM TANK

REMOVAL AND INSTALLATION

5

6

4

8

1

2

3

7

10

11

9

12

1

1

1

1

1

1

17 Nm

1. Vacuum hose

"

A

A

2. Vacuum hose <blue stripe>

"

A

A

3. Vacuum hose <yellow stripe>
4. Vacuum pipe assembly
5. Vacuum pipe assembly
6. Solenoid valve assembly

"

B

A

7. Check valve
8. Vacuum tank assembly

Vacuum actuator assembly removal
steps

"

A

A

9. Vacuum hose <blue stripe> 

connection

"

A

A

10. Vacuum hose <yellow stripe> 

connection

A

A

"

11. Pin

12. Vacuum actuator assembly

FRONT AXLE – 

Solenoid Valve, Vacuum Pipes and Vacuum Tank

26-49

REMOVAL SERVICE POINT

A

A

"

PIN REMOVAL

1.

Remove the one side of the dust cover from the vacuum
actuator assembly.

2.

Align the pin with the pin hole of the collar, and then
drive out the pin with a punch.

INSTALLATION SERVICE POINTS

"

A

A

VACUUM HOSE INSTALLATION

Connect the vacuum hoses, the solenoid valve and the
vacuum pipes according to their identification colours.

"

B

A

CHECK VALVE INSTALLATION

Face the arrow mark to the vacuum side.

Collar

Dust cover

Pin

Solenoid
valve side

Vacuum side

Arrow mark indicating
ventilation direction

FRONT AXLE – 

Front Differential Mount

26-50

FRONT DIFFERENTIAL MOUNT

REMOVAL AND INSTALLATION

Caution
1.

To remove the differential mount crossmember assembly, support the front differential assembly
with a jack.

2.

To prevent bushings from breakage, the parts indicated by * should be temporarily tightened,
and then fully tightened with the vehicle on the ground in the unladen condition.

98 – 118 Nm*

1

103 Nm

93 Nm*

42 Nm

42 Nm

103 Nm

2

3

4

Differential mount bracket assembly
(front) removal steps

D

Free-wheeling clutch assembly 
removal (Refer to P. 26-45.)

1.

Differential mount bracket assembly
<front>

Differential mount bracket assembly
(LH, RH) removal steps

D

Drive shaft assembly removal 
(Refer to P. 26-19.

)

2.

Differential mount bracket assembly
<Rear – LH>

3.

Differential mount bracket 
<Rear – RH>

Differential mount crossmember
assembly removal steps

D

Front propeller shaft removal (Refer
to GROUP 25.)

4.

Differential mount crossmember 
assembly