Mitsubishi Pajero Pinin. Manual - part 139

 

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Mitsubishi Pajero Pinin. Manual - part 139

 

 

INTAKE AND EXHAUST – 

Service Specification/Special Tool

15-2

SERVICE SPECIFICATION

Items

Standard value

Limit

Distortion of the intake manifold installation surface mm

0.15 or less

0.20

SPECIAL TOOL

Tool

Number

Name

Use

MD998770

Oxygen sensor
wrench

Removal and installation of oxygen sensor

INTAKE AND EXHAUST – Air Cleaner

15-3

AIR CLEANER

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation
Engine Cover Removal and Installation

10  Nm

9  Nm

1

2

3

4

5

6

7

8

9

10

Air cleaner removal steps

1. Air intake hose
2. Resonator
3. Air duct
4. Air flow sensor connector connection
5. Air cleaner cover
6. Air cleaner element
7. Air cleaner

Resonance tank removal steps

8. Resonance tank
9. Air hose

10. Insulator

INTAKE AND EXHAUST – 

Intake Manifold

15-4

INTAKE MANIFOLD

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation

D

Engine Coolant Draining and Supplying 
(Refer to GROUP 14 – On-vehicle Service.)

D

Engine Cover and Under Cover Removal and
Installation

D

Resonance Tank Removal and Installation
(Refer to P.15-3.)

D

Ignition Coil Removal and Installation 
(Refer to GROUP 16.)

D

Throttle Body Removal and Installation 
(Refer to GROUP 13A.)

1

2

3

4

5

27 – 34 Nm

24 Nm

20 Nm

13

6

15

20

7

12

8

18

10

14

34 Nm

9 Nm

9

34 Nm

16

17

11

28 Nm

19 Nm

11

10 – 12 Nm

19

21

10 – 12 Nm

10 – 12 Nm

10 – 12 Nm

Removal steps

1. Engine coolant temperature sensor

connector connection

2. Condenser connector connection
3. Camshaft position sensor connector

connection

4. Injector harness connector connection
5. Purge control solenoid connector 

connection

6. EGR valve connector connection
7. Harness connector bracket
8. Water hose and pipe
9. Brake booster vacuum hose

10. PCV hose connection

11. Vacuum hose connection

12. Fuel hose clamp
13. Intake manifold stay
14. A/T fluid level gauge guide
15. Front exhaust pipe connection

A

A

"

16. Fuel pump protector
17. EGR valve support connection
18. Gasket
19. Branch tube
20. Intake manifold assembly
21. Intake manifold gasket

INTAKE AND EXHAUST – 

Intake Manifold

15-5

REMOVAL SERVICE POINT



A

FUEL PUMP PROTECTOR REMOVAL

Lift up the transmission with a jack to create clearance between
the engine and the front deck, and remove the fuel pump
protector.

INSPECTION

Check the following points; replace the part if a problem is
found.

INTAKE MANIFOLD CHECK

1.

Check for damage or cracking of any part.

2.

Using a straight edge and thickness gauge, check for
distortion of the cylinder head installation surface.

Standard value: 0.15 mm or less

Limit: 0.20 mm

 

 

 

 

 

 

 

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