Mitsubishi Lancer. Manual - part 224

WINDOW GLASS

BODY

42-18

REMOVAL SERVICE POINTS
<<A>> REAR WINDOW LOWER MOULD-
ING REMOVAL

CAUTION

If the drip moulding has become warped, it 
should not be reused.

AC006073AB

MB990784

Use special tool ornament remover (MB990784) to 
lever out the moulding.

<<B>> REAR WINDOW GLASS REMOVAL

Removal the rear window glass using the same pro-
cedure as for the windshield. (Refer to 

P.42-12

.)

INSTALLATION SERVICE POINTS
>>A<< GLASS STOPPER/WINDOW 
DAM/REAR WINDOW UPPER MOULD-
ING/REAR WINDOW GLASS INSTALLA-
TION

1. When replacing the rear window glass, 

temporarily set the rear window glass against the 
body, and place a mating mark on the rear 
window glass and body.

CAUTION

Leave the degreased parts for 3 or more minutes 
to dry well, before starting on the next step. Do 
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and 

outside of the rear window glass and the body 
flanges.

CAUTION

• The primer strengthens the adhesive, so be 

sure to apply it evenly around the entire cir-
cumference. However, a too thick application 
will weaken the adhesive.

• Do not touch the coated surface.

3. Soak a sponge in the primer, and apply evenly to 

the rear window glass and the body in the 
specified places.

4. Allow the rear window glass to dry for at least 3 

minutes after applying primer.

>>

A

<< 9. Window dam

>>

A

<< 10. Glass stopper

Removal steps (Continued)

Y0630AU

Y0629AU

AC006075

Glass stopper and window dam installation position

Glass stopper

18 mm

Glass end line

Align the glass 
stopper end with 
the ceramic notch.

Ceramic line

Rear window 
glass

A

A

Section A - A

19 mm

Window dam

Align the window
dam end with 
the ceramic notch.

Mark

Seal line

Ceramic
line

Window dam

19 mm

AB

WINDOW GLASS

BODY

42-19

5. Install the glass stopper and window dam to the 

specified positions so that there are no adrift or 
bent surfaces inside the rear window glass.

6. Install the rear window upper moulding.
7. Install the glass in the same manner as the 

windshield. (Refer to 

P.42-12

.)

>>B<< REAR WINDOW LOWER 
MOULDING INSTALLATION

Install the clips to the rear window lower moulding, 
and then fix the rear window moulding to the vehicle 
body.

WINDOW GLASS

BODY

42-20

QUARTER WINDOW GLASS 
<WAGON>

REMOVAL AND INSTALLATION

M1422002500247

Pre-removal and Post-installation Operation
• Quarter Trim Upper Removal and Installation (Refer to 

GROUP 52A, Trims 

P.52A-13

).

AC304783

N

N

N

1

2

3

N

3

4

AB

Y1509AU

Y1508AU

Y1507AU

Y1485AU

Y1535AU

AC304784

A

A

B

B

D

D

C

C

Mark

Apply the primer and adhesive 
along the fictitious lines (seal line)
between each of the marks.

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

1

1

1

Seal line centre

Primer

Section A – A

Section B – B

Seal line

centre

Primer

Section C – C

Section D – D

Seal line

centre

Primer

1

Seal line

centre

Units: mm

Primer

16

16

16

16

Ceramic line

AB

Removal steps 

<<

A

>> >>

B

<< 1. Quarter window glass assembly

>>

A

<< 2. Dual lock fastener

>>

A

<< 3. Clip

>>

A

<< 4. Gasket

Removal steps (Continued)

WINDOW GLASS

BODY

42-21

REMOVAL SERVICE POINT
<<A>> QUARTER WINDOW GLASS 
REMOVAL

AC103600AD

Cloth tape

1. Apply cloth tape to protect the quarter window 

glass.

AC002060

2. Use glass adhesive knife to cut away adhesive.

AC301614AB

Glass adhesive knife

CAUTION

Inserting the adhesive knife too deeply into wind-
shield adhesive may damage quarter window 
glass.
3. Keep the glass adhesive knife at right angles with 

body flange (from inside the vehicle), and put the 
blade at body flange. Then cut away adhesive 
along the body flange.

AC103605 AD

MB990480

4. Make mating marks on the quarter window glass 

and body.

5. Use special tool glass holder (MB990480) to 

remove the quarter window glass.

ACX00476 AB

CAUTION

• Be careful not to remove more adhesive than 

is necessary.

• Be careful also not to damage the paintwork 

on the body surface with the knife. If the 
paintwork is damaged, repair the damaged 
area with repair paint or anti-rust agent.

6. Use a knife to cut away the remaining adhesive so 

that the thickness is within 2 mm around the entire 
circumference of the body flange.

7. Finish the flange surfaces so that they are 

smooth.

CAUTION

Allow the cleaned area to dry for at least three 
minutes. Do not touch any surface that has been 
cleaned.
8. When reusing the quarter window glass, remove 

the adhesive still adhering to the quarter window 
glass, and clean with isopropyl alcohol.

9. Clean the body side in the same way.