Mitsubishi Lancer. Manual - part 222

WINDOW GLASS

BODY

42-10

WINDOW GLASS

ADHESIVE

M1422000500081

Item

Specified adhesive

Windshield

3M ATD Part No.8609 Super Fast Urethane Auto Glass 
Sealant or equivalent
3M ATD Part No.8608 Super Fast Urethane Primer or 
equivalent

Rear window glass
Quarter window glass
Tailgate window glass

SPECIAL TOOLS

M1422000600293

Tool

Number

Name

Use

MB990480

MB990480

Glass holder

Removal and installation of window glass

MB990784

MB990784

Ornament remover

Removal of rear window lower moulding

WINDOW REPAIR

M1422005600027

The windshield, rear window glass, quarter window 
glass and tailgate window glass are attached by an 
urethane-base adhesive to the window frame. This 
adhesive provides improved glass holding and seal-
ing, and also gives body openings a greater struc-
tural strength.

ITEMS

Name

Remark

Adhesive

3M ATD Part No.8609 Super Fast Urethane Auto Glass Sealant or 
equivalent

Primer

3M ATD Part No.8608 Super Fast Urethane Primer or equivalent

Spacers

Available as service part

Dam

Available as service part

Anti-rust solvent (or Tectyl 
506T.Valvoline Oil Company)

For rust prevention

Isopropyl alcohol

For grease removal from bonded surface

Steel piano wire

Dia. 

×  length... 0.6mm ×  1m For cutting adhesive

Glass adhesive knife

For cutting adhesive

Adhesive gun

For pressing-out adhesive

WINDOW GLASS

BODY

42-11

HANDLING OF AUTO WINDOW SEALER

Keep the sealant in a cool place, not exposed to the 
direct rays of the sun. Do not place any heavy article 
on the sealant nor press it, otherwise it will become 
deformed. Avoid storing the sealant for more than 6 
months, because it will lose its sealing effect.

BODY PINCH-WELD FLANGE SERVICING

Before servicing the body pinch-weld flange, remove 
old adhesive completely. If the flange requires paint-
ing, bake it after painting is completed.

WINDOW GLASS INSTALLATION

Cleaning of adhesion surface
Cut off the residual adhesive until the 
thickness is less than 2 mm. clean the 
adhesion surface with isopropyl alcohol, 
and let dry for 3 minutes or more.

Cleaning of adhesion surface
Completely cut off all of the residual 
adhesive. clean the adhesive surface 
with isopropyl alcohol, and let dry for 
3 minutes or more.

Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion 
surface with isopropyl alcohol, and let dry 
for 3 minutes or more.

Attaching of dual lock fastener
Attach the dual lock fastener to set
the positions for the glass to be installed.

Gluing of window dam, window spacer, dual lock fastener and glass stopper
Glue the window dam, window spacer, dual lock fastener and glass stopper to the glass, 
following the standard position all the way around the inside edge of the glass.

Application of primer
Apply the primer to the adhesion surface 
of the body, and let dry for 3 minutes or 
more.

Application of primer
Apply sufficient primer evenly to the adhesion surface so that there is no patchiness.
After application, let dry for 3 to 30 minutes.

Application of adhesive
Within 30 minutes after applying the primer , apply the adhesive evenly all the way around 
the inside edge of the glass.

Installing the glass
After applying the adhedive, lighty  press the glass evenly so that it adheres 
completely.

Cleaning
After removing excess adhesive from the body or glass with a spatula, etc. 
clean off  with isopropyl alcohol.

Checking for water  leaks
Carry out a shower test to check that no water will leaks through.

Replace  the glass

Reusing the glass

Window glass installation procedure

Body side

Window glass side

AC300393

WINDOW GLASS

BODY

42-12

WINDSHIELD

 REMOVAL AND INSTALLATION

M1422001000313

Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to 

GROUP 51,Windshield Wiper and Washer 

P.51-31

.)

• Inside Rear View Mirror Removal and Installation (Refer 

to GROUP 52A, Inside Rear View Mirror 

P.52A-25

.)

• Front Pillar Trim Removal and Installation (Refer to 

GROUP 52A, Trims 

P.52A-13

.)

• Headlining Removal and Installation (Refer to GROUP 

52A, Headlining 

P.52A-23

.)

AC006003

X0111AU

X0112AU

Y0496AU

1

2

3

4

6

1

1

3

N

N

N

N

N

AC

Y0495AU

A

A

B

B

C

C

Ceramic line

Seal line

Seal line

Ceramic line

Mark

Mark

Apply the primer and
adhesive along the
fictitious lines (seal line)
between each of
the marks.

Seal line centre

Primer

Section A – A

Section B – B

Section C – C

Seal line

centre

Primer

5

N

5

N

Units: mm

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

16

16

1

Seal line

centre

Primer

13

Removal steps 

• Roof drip moulding (Refer to GROUP 

51, Moulding 

P.51-9

.)

<<

A

>> >>

B

<< 1. Windshield

>>

A

<< 2. Windshield moulding

>>

A

<< 3. Window dam

>>

A

<< 4. Glass stopper

>>

A

<< 5. Spacer

>>

A

<< 6. Windshield spacer

WINDOW GLASS

BODY

42-13

REMOVAL SERVICE POINT
<<A>> WINDSHIELD REMOVAL

1. To protect the body (paint surface), apply cloth 

tape to all body areas around the installed 
windshield.

2. Make mating marks on the windshield and body.

ACX00474 AB

3. Using piano wire.

(1) Using a sharp-point drill, make a hole in the 

windshield adhesive.

(2) Pass the piano wire from the inside of the 

vehicle through the hole.

CAUTION

Do not let the piano wire touch the edge of the 
windshield.

(3) Pull the piano wire alternately from the inside 

and outside along the windshield to cut the 
adhesive.

AC002060

AC207478

Glass adhesive knife

AD

CAUTION

Inserting the glass adhesive knife too deeply into 
windshield adhesive may damage windshield.
4. Using glass adhesive knife

Keep glass adhesive knife at right angles with the 
windshield edge, and put the blade at windshield 
edge and surface. Then cut away adhesive along 
the windshield edge.

ACX00475AB

MB990480

5. Use special tool glass holder (MB990480) to 

remove the windshield.