Mitsubishi Lancer. Manual - part 225

WINDOW GLASS

BODY

42-22

INSTALLATION SERVICE POINTS
>>A<< GASKET/CLIP/DUAL LOCK FAS-
TENER INSTALLATION

1. Carry out the following procedure to re-install 

quarter window glass.

CAUTION

Do not forget gasket.

(1) Fit clips into body.

AC103606 AC

Cut off these convex parts

(2) Cut away clip fitting convex on quarter window 

glass.

NOTE: Convex gets broken when quarter win-
dow glass is removed.

CAUTION

Leave the degreased parts for 3 or more minutes 
to dry well, before starting on the next step. Do 
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and 

outside of the quarter window glass and the body 
flanges.

AC304793

AB

Dual lock fastener

Install the dual lock fastener 
with aligning it onto the bumps 
of the body flange.

3. Assemble the dual lock fastener according to the 

standard location of the body flange.

4. Assemble the dual lock fastener to the quarter 

window glass relative to the body flange dual lock 
fastener.

>>B<< QUARTER WINDOW GLASS 
INSTALLATION

Remove the quarter window glass using the same 
procedure as for the windshield removal (Refer to 

P.42-12

).

WINDOW GLASS

BODY

42-23

TAILGATE WINDOW GLASS 
<WAGON>

REMOVAL AND INSTALLATION

M1422003700170

Pre-removal and Post-installation Operation
• Tailgate Trim Removal and Installation (Refer to GROUP 

52A, Tailgate Trim 

P.52A-21

).

• Tailgate Spoiler Assembly Removal and Installation (Refer 

to GROUP 51, Tailgate Spoiler 

P.51-26

).

• Rear Wiper Arm Assembly Removal and Installation 

(Refer to GROUP 51, Rear Wiper and Washer 

P.51-36

).

AC304811

1

2

6

5

5

4

3

3

7

AB

N

N

N

N

N

N

N

Y1522AU

Y1538AU

AC304812

Y1537AU

Y1537AU

AB

Units: mm

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

Section A – A

13

14

14

Section B – B

Section C – C

A

A

C

C

B

B

Ceramic line

Mark

Apply the primer and adhesive 

along the fictitious lines (seal line)

between each of the marks.

Seal line 

centre

Primer

Seal line 

centre

Primer

Seal line 

centre

Primer

2

2

2

Removal steps 

1. Connecting the harness connector 

<<

A

>> >>

B

<< 2. Tailgate window glass

>>

A

<< 3. Window lower dam

>>

A

<< 4. Window side dam

>>

A

<< 5. Dual lock fastener

>>

A

<< 6. Glass stopper

>>

A

<< 7. Window spacer

WINDOW GLASS

BODY

42-24

REMOVAL SERVICE POINT
<<A>> TAILGATE WINDOW GLASS 
REMOVAL

Remove the tailgate window glass using the same 
procedure as for the windshield (Refer to 

P.42-12

).

INSTALLATION SERVICE POINTS
>>A<< WINDOW SPACER/GLASS STOP-
PER/DUAL LOCK FASTENER/WINDOW 
DAM INSTALLATION

CAUTION

Leave the degreased parts for 3 or more minutes 
to dry well, before starting on the next step. Do 
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and 

outside edges of the tailgate window glass and 
the surface of the tailgate flange.

AC107207

AC107207

Y1484AU

Y1484AU

AC304816

AB

Glass stopper

Glass spacer

Seal line

Ceramic line

Ceramic line

Glass end line

Glass end line

Window spacer, glass stopper and window dam installation position

Align the glass spacer and with 
the tailgate window glass mark.

Position the window side dam 
2 mm inside from the tailgate 
window glass end.

Butt the ends of 
the window lower 
and side dams.

Align the glass stopper and with 
the tailgate window glass mark.

Seal line

Seal line

22 mm

14.5 mm

2 mm

Tailgate window glass

Window lower dam

Window side dam

2. Assemble the window spacer, glass stopper and 

window dam to the tailgate window glass location 
shown.

AC304849

AB

Dual lock fastener

Flange convex at the tailgate flange

DOOR

BODY

42-25

3. Assemble the dual lock fastener according to the 

standard location of the tailgate flange.

4. Assemble the dual lock fastener to the quarter 

window glass relative to the tailgate flange dual 
lock fastener.

>>B<< TAILGATE WINDOW GLASS 
INSTALLATION

Install the tailgate window glass in the same way as 
for the windshield installation (Refer to 

P.42-12

).

DOOR

SERVICE SPECIFICATIONS

M1423000300091

Item

Standard value

Power window operation current (Power supply voltage 14.5 

± 0.5 V, at 25 ° C)  A

5 

± 1

Door outside handle play  mm

Front door

2.3 

± 2.1

Rear door

1.3 

± 1.7

Door inside handle play  mm

Front door

10.4 

± 9.6

Rear door

10 

± 9.6

SEALANT

M1423000500095

Item

Specified sealant

Door waterproof film

3M ATD Part No.8633 or equivalent