Mitsubishi Lancer. Manual - part 31

QUARTER, INNER <WAGON>

WELDED PANEL REPLACEMENT

3-42

QUARTER, INNER <WAGON>

M4030012000175

NOTE: Refer to the Quarter, Outer <WAGON>  section on 

P.3-28

 for the welding points with the quarter 

outer. 

AB300749

AC300827

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB

AB301017AB

A

B

(With the quarter outer removed)

E

B

A

D

C

REPAIR WELDS

9 points 
on left side

6 points 
on right side

QUARTER, INNER <WAGON>

WELDED PANEL REPLACEMENT

3-43

AB301018

AB

(With the side sill outer reinforcement rear removed)

C

D

E

FRONT DOOR OUTER PANEL (ADHESION TYPE)

WELDED PANEL REPLACEMENT

3-44

FRONT DOOR OUTER PANEL (ADHESION TYPE)

M4030001700073

• Adhesive 1: Urethane body sealer

Brand: 3M ATD Part No.8542 or equivalent

• Adhesive 2: Epoxyayresin adhesive

Brand: 3M ATD Part No.8115 or equivalent

NOTE ON REPAIR WORK
INSTALLATION

1. When installing the front door outer panel, grind 

the bonding surface and remove the paint to 
improve adhesion. Then, degrease the front door 
outer panel.

2. Install the front door outer panel and hem it. Then, 

wipe off the adhesive that squeezed out.

AB300891

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB

AB500773AB

: Adhesive 1
: Adhesive 2

REPAIR WELDS

B

C

A

B

C

A

FRONT DOOR OUTER PANEL (WELDED TYPE)

WELDED PANEL REPLACEMENT

3-45

FRONT DOOR OUTER PANEL (WELDED TYPE)

M4030001500079

• Adhesive 1: Urethane body sealer

Brand: 
3M ATD Part No.8542 or equivalent

• Adhesive 2: Epoxyayresin adhesive

Brand: 
3M ATD Part No.8115 or equivalent

NOTE: After hemming the front door outer panel, MIG spot weld the flange overlap section at a pitch of 50 
mm.

AB300891

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

AB

AB202233AF

: Adhesive 1
: Adhesive 2

REPAIR WELDS

A

50 mm

B

C

A

B

C