Mitsubishi Lancer. Manual - part 28

QUARTER, OUTER <WAGON>

WELDED PANEL REPLACEMENT

3-30

4. Assemble the quarter outer panel, cover the hole 

and flange with bolt and aluminium tape, then fill 
the hole with foam materials as shown in the 
figure of the instructions.

Foam: 3M ATD ULTRAPRO Panel foam-Yel-
low

5. Wait 2 hours after filling the foam materials to 

remove the bolt and aluminium tape. Then melt 
the foam materials with a soldering gun so a clip, 
etc. can thoroughly be inserted in the hole that 
was clogged with foam materials, to bore open 
the hole.

AB300905AB

AB301077AB

ROOF <SEDAN>

WELDED PANEL REPLACEMENT

3-31

ROOF <SEDAN>

M4030011000161

Adhesive: Urethane body sealer

Brand: 3M ATD Part No.8542 or equivalent

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AB300996AB

AB301091

A

A

B

B

AB

Repair welds

 : Adhesive

C

D

C

D

ROOF <WAGON>

WELDED PANEL REPLACEMENT

3-32

ROOF <WAGON>

M4030011000172

Adhesive: Urethane body sealer

Brand: 3M ATD Part No.8542 or equivalent

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AB300997AB

AB500781

A

B

B

AB

Repair welds

 : Adhesive

C

D

E

Vehicles with roof rail

Vehicles with roof rail

Vehicles without roof rail

ROOF <WAGON>

WELDED PANEL REPLACEMENT

3-33

NOTE ON REPAIR WORK
<VEHICLE WITH ROOF RAIL>

REMOVAL

The welding point is at the bottom of the roof rack 
bracket rear. Thus, remove the roof rack bracket rear 
and detach the welding point.

INSTALLATION
Remove the roof rack reinforcement rear. Weld the 
roof panel and then assemble the roof rack reinforce-
ment rear. 

AB301092

A

C

AB

B

D

E

AB300906

Roof rack 
reinforcement rear

AB

Weld points