Mitsubishi Evolution X. Manual - part 511

 

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Mitsubishi Evolution X. Manual - part 511

 

 

TRUNK LID

TSB Revision

BODY

42A-147

TRUNK LID

REMOVAL AND INSTALLATION

M1421002200403

CAUTION

• Do not disassemble or throw the trunk lid gas spring into fire.
• Punch a hole in the trunk lid gas spring before disposal to release the gas inside.
• Ensure the trunk lid gas spring piston rod does not come into contact with foreign material.

Post-installation Operation
• Adjustment of Clearance Around Trunk Lid (Refer to 

P.42A-145

).

• Trunk Lid Striker Adjustment (Refer to 

P.42A-146

).

• Trunk Lid Height Adjustment (Refer to 

P.42A-146

).

AC708812

AC708687

AB

16

17

6

3

9

5

1

8

13

15

20

14

11

2

7

12

10

4

19

18

15

<Vehicles with 

keyless 

operation 

system>

5.0 ± 1.0 N·m
44 ± 9 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

23 ± 6 N·m
17 ± 4 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

4.5 ± 1.5 N·m
40 ± 13 in-lb

4.5 ± 1.5 N·m
40 ± 13 in-lb

AC608746

AC609214AD

ADHESIVE: 3M™ AAD PART NO.8531 HEAVY DRIP CHECK SEALER, 3M™ AAD PART NO.8646 AUTOMOTIVE JOINT AND 
SEAM SEALER OR EQUIVALENT

7

TRUNK LID

TSB Revision

BODY

42A-148

REMOVAL SERVICE POINTS

.

<<A>> TRUNK LID HARNESS CONNECTOR CON-
NECTION REMOVAL

Disconnect the trunk lid harness connector.

.

Trunk lid panel assembly, Trunk lid 
gas spring and Trunk lid hinge 
removal steps 

• Trunk room side trim <LH> (Refer to 

GROUP 52A, Trims 

P.52A-11

.)

<<

A

>>

1. Trunk lid harness connector 

connection

2. Trunk lid panel assembly
• Rear spoiler assembly <Vehicles with 

rear spoiler> (Refer to GROUP 51, 
Rear spoiler 

P.51-17

.)

3. High mount stoplight (Refer to 

GROUP 54A, High mount stoplight 

P.54A-261

.)

4. Taillight assembly (Refer to GROUP 

54A, Taillight 

P.54A-217

.)

• Trunk lid trim (Refer to GROUP 52A, 

Trims 

P.52A-11

.)

5. Trunk lid harness connector

<<

B

>>

6. Trunk lid gas spring
7. Trunk lid hinge
8. Trunk lid damper
9. Washer

Trunk lid latch removal steps 

• Trunk lid trim (Refer to GROUP 52A, 

Trims 

P.52A-11

.)

10. Trunk lid latch assembly

Trunk lid open switch removal 
steps <Vehicles with keyless 
operation system> 

• Trunk lid trim (Refer to GROUP 52A, 

Trims 

P.52A-11

.)

11. Cylinder lock retainer
12. Trunk lid open switch

Trunk lid release handle, Trunk lid 
release cable and Trunk lid latch 
striker removal steps 

• Front scuff plate <LH> (Refer to 

GROUP 52A, Trim

P.52A-11

.)

13. Trunk lid release handle
• Front seat assembly (Refer to 

GROUP 52A, Front Seat Assembly 

P.52A-20

.)

• Rear seat cushion assembly, Rear 

seatback assembly (Refer to GROUP 
52A, Rear Seat Assembly 

P.52A-25

.)

• Center pillar trim lower, Rear end trim, 

trunk side trim <LH> (Refer to 
GROUP 52A, Trim

P.52A-11

.)

14. Trunk lid latch striker
15. Trunk lid release cable

Damper removal 

16. Damper

Trunk lid weatherstrip removal 

>>

A

<< 17. Trunk lid weatherstrip

Trunk lid stay damper bracket 
removal steps 

18. Trunk lid stay damper bracket
19. Trunk lid damper
20. Plug

Connector 
number

Connector name

F-27 (10)

Connection between the rear floor 
harness (LH) and trunk lid harness

AC708970AE

F-27

TRUNK LID

TSB Revision

BODY

42A-149

<<B>> TRUNK LID GAS SPRING REMOVAL

As shown in the figure, slide the pin upward, then remove the 
trunk lid gas spring in the direction of the arrow to unscrew the 
trunk lid hinge.

INSTALLATION SERVICE POINT

.

>>A<< TRUNK LID WEATHERSTRIP INSTALLA-
TION

Install the trunk lid weatherstrip so that the marking are aligned 
with the body center line.

INSPECTION

M1421004800199

TRUNK LID LATCH ASSEMBLY CHECK

.

TRUNK LID LATCH ACTUATOR CHECK

.

AC608744

Pin

AB

Trunk lid hinge

Trunk lid gas spring

Flat-tapped 
screwdriver

AC608556

AB

Marking

section

Lever 
position

Battery connection

Lever 
operation

At the 
"OFF" 
position

• Connect terminal 

No. 2 and the 
negative battery 
terminal.

• Connect terminal 

No. 3 and the 
positive battery 
terminal.

The lever 
moves from the 
"OFF" position 
to the "OPEN" 
position.

AC609215

AB

Off

Lever

Open

SUNROOF

TSB Revision

BODY

42A-150

TRUNK LID LATCH SWITCH CONTINUITY CHECK

TRUNK LID OPENER SWITCH CHECK 
<VEHICLES WITH KOS>

SUNROOF

SPECIFICATION(S)

SERVICE SPECIFICATION

M1421000300772

SEALANT

M1421000500389

GENERAL INFORMATION

M1426000100319

.

SUNROOF FUNCTION

A motor-driven inner slide-type glass sunroof with a 
tilt-up mechanism is available in some models as 
optional equipment. Even when the sunroof is fully 
closed, a sufficient amount of lighting and a feeling of 
openness can still be obtained by opening the sun-
roof sunshade.

.

Lever position Tester 

connection

Specified 
condition

ON (Latch 
open)

− 2 

Continuity 
exists (2 

Ω or 

less)

OFF (Latch 
shut)

− 2 

Open circuit

AC608553

AB

Off

Lever

On

Switch 
position

Terminal 
number

Normal value

ON (Push)

− 2 

Continuity 
exists (2 

Ω or 

less)

OFF (Release)

− 2 

Open circuit

AC607401AB

Item

Standard value

Sunroof lid glass operation current A

7 or less [at 20

° C(68° F)]

Item

Specified sealant

Sunroof assembly

Grease: Use resin 

− proof silicone grease

 

 

 

 

 

 

 

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