Mitsubishi Evolution X. Manual - part 480

 

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Mitsubishi Evolution X. Manual - part 480

 

 

WINDOW GLASS

TSB Revision

BODY

42A-23

2. Install the windshield spacer and glass stoppers to the 

specified positions so that there are no adrift or warped 
surfaces inside the windshield.

3. Install the adhesive tape to the windshield.
4. Install the windshield molding and front deck garnish 

retainer to the windshield.

.

>>B<<WINDSHIELD INSTALLATION

1. When replacing the windshield, temporarily set the 

windshield against the body, and place a mating mark on the 
windshield and body.

CAUTION

• The primer strengthens the adhesive, so be sure to 

apply it evenly around the entire circumference. How-
ever, a too thick application will weaken the adhesive.

• Do not touch the coated surface.
• Do not apply the primer on the remaining adhesive 

because of weakening the adhesive.

2. Soak a sponge in the primer, and apply evenly to the 

windshield and the body in the specified places.

3. Allow the windshield to dry for at least three minutes after 

applying primer.

AC608860

Adhesive tape installation position

Unit: mm (in)

AB

100
(3.9)

100
(3.9)

100
(3.9)

100
(3.9)

100
(3.9)

100
(3.9)

100
(3.9)

Windshield

Adhesive tape

Vehicle center line

Corner end

Corner end

50
(1.96)

Adhesive tape

Adhesive tape

AC608857AB

Unit: mm (in)

10 ± 2.0
(0.4 ± 0.08)

8.8 ± 2.0
(0.35 ± 0.08)

Windshield 
molding

Front deck 
garnish retainer

Windshield

WINDOW GLASS

TSB Revision

BODY

42A-24

4. Fill a sealant gun with adhesive. Then apply the adhesive 

evenly around the windshield within 30 minutes after 
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape 
to simplify adhesive application.

5. Align the mating marks on the windshield and the body, and 

lightly press the windshield evenly so that it adheres 
completely.

6. Use a spatula or similar tool to remove any excessive 

adhesive. Clean the surface with 3M

™AAD Part number 

8906 or equivalent. Avoid moving the vehicle until the 
adhesive sets.

CAUTION

• Do not move the vehicle unless absolutely necessary.
• When testing for water leakage, do not apply strong 

water pressure.

7. Wait 30 minutes or more, and then test for water leakage.

REAR WINDOW GLASS

REMOVAL AND INSTALLATION

M1422001600296

ACX00480

10 mm

(0.4 in)

15 mm

(0.6 in)

AB

Pre-removal and Post-installation Operation
• Rear Pillar Trim and Rear Shelf Trim Removal and Instal-

lation (Refer to GROUP 52A, Trims 

P.52A-11

).

AC607385

AC705066AC

N

N

N

N

1

2

N

2

3

4

5

N

6

N

6

WINDOW GLASS

TSB Revision

BODY

42A-25

REMOVAL SERVICE POINT

.

<<A>> REAR WINDOW GLASS REMOVAL

Remove the rear window glass using the same procedure as 
for the windshield (Refer to 

P.42A-19

).

NOTE: Use a piano wire to remove the rear window glass.

AC607386

AC608740

AC608741

AC608742

AC613173

AB

AB

1

14.5

(0.5)

14.5

(0.5)

3

A

A

C

C

B

B

Unit: mm (in)

Section A – A

Apply the primer and adhesive along the fictitious lines 
(seal line) between each of the marks

Ceramic line

Seal line

Mark

Primer

Seal line 

center

2

15

(0.6)

15

(0.6)

15

(0.6)

15

(0.6)

1

Section B – B

Primer

Seal line center

1

Section C – C

Primer

Seal line center

Adhesive:3M™AAD part No.8609 Super Fast Urethane and 3M™AAD Part No.8608 Super Fast Urethane Primer or 
equivalent 

REMOVAL STEPS 

• Harness connector

<<

A

>> >>

B

<< 1. Rear window glass

>>

A

<< 2. Rear window side dam

>>

A

<< 3. Rear window upper dam

>>

A

<< 4. Glass stopper

>>

A

<< 5. Rear window spacer

>>

A

<< 6. Fastener

REMOVAL STEPS (Continued)

WINDOW GLASS

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BODY

42A-26

INSTALLATION SERVICE POINTS

.

>>A<< FASTENER/REAR WINDOW 
SPACER/GLASS STOPPER/REAR WINDOW 
UPPER DAM/REAR WINDOW SIDE DAM INSTAL-
LATION

CAUTION

Leave the degreased parts for 3 or more minutes to dry 
well, before starting on the next step. Do not touch the 
degreased parts.
1. Use 3M

™ AAD Part number 8906 or equivalent. to degrease 

the inside and outside edges of the rear window glass and 
the surface of the body flange.

2. Install the fastener, rear window spacers, and glass stoppers 

to the specified positions so that there are no adrift or 
warped surfaces inside the rear window glass.

AC609005

AC609003

AC705282

AC705067

AC705068

AC

Glass stopper

Align the rear window spacer end 
line with the rear window glass mark

Align the spacer end line with 
the rear window glass mark

Align the fastener 
end line with the rear
window glass mark

Align the glass stopper end line 
with the rear window glass mark

Rear window glass

Rear window spacer

Rear window spacer

Fastener

Fastener, spacer and glass stopper installation position

Ceramic line

Ceramic line

Ceramic line

 

 

 

 

 

 

 

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