Mitsubishi Evolution X. Manual - part 375

AK703162AC

11

13

14

15

16

17

18

19

20

21

22

12

24 ± 4 N·m
17 ± 2 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

78 ± 7 N·m
57 ± 4 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

32 ± 2 N·m
24 ± 1 ft-lb

Apply gear oil to
all moving parts
before installation.

Removal steps 

>>H<<

11. Control housing
12. Poppet spring
13. Gasket
14. Reverse idler gear shaft mounting 

bolt

15. Gasket

>>G<<

16. Transaxle case

17. Outer race (for center differential)
18. Spacer (for center differential)
19. Outer race (for output shaft)
20. Spacer (for output shaft)
21. Outer race (for input shaft)
22. Spacer (for input shaft)

TRANSAXLE

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-13

Removal steps (Continued)

AK703164

42

40

41

2

39

38

29

28

30

26

35

25 

31

23

34

46

AC

24

37

32

33

27

36

45

44

43

24 ± 4 N·m
17 ± 2 ft-lb

Apply gear oil to
all moving parts
before installation.

Removal steps 

23. Reverse shift lever
24. Reverse shift rail
25. Reverse shift fork
26. 5th-reverse speed shift rail

<<A>>

27. Steel ball

<<A>>

28. Steel ball

<<B>>

29. Spring pin
30. 3rd-4th speed shift rail

<<C>>

31. Reverse idler gear assembly

<<D>>

32. 3rd-4th speed shift fork
33. Snap ring

<<D>>

34. Shift lug

<<D>>

35. 5th speed shift fork

<<D>>

36. 5th speed shift rail assembly

<<D>>

37. Input shaft assembly

<<D>>

38. Output shaft assembly

<<D>>

39. 1st-2nd speed shift fork

<<D>>

40. 1st-2nd speed shift rail assembly

<<E>>

41. Spring pin

42. Center differential assembly
43. Outer race (for center differential)
44. Outer race (for output shaft)
45. Outer race (for input shaft)
46. Clutch housing

TRANSAXLE

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-14

Installation steps 

46. Clutch housing
45. Outer race (for input shaft)
44. Outer race (for output shaft)
43. Outer race (for center differential)
42. Center differential assembly

>>A<<

38. Output shaft assembly

>>A<<

37. Input shaft assembly

>>A<<

36. 5th speed shift rail assembly

>>A<<

35. 5th speed shift fork

>>A<<

34. Shift lug
33. Snap ring

>>A<<

32. 3rd-4th speed shift fork
39. 1st-2nd speed shift fork
40. 1st-2nd speed shift rail assembly

Removal steps (Continued)

TRANSAXLE

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-15

DISASSEMBLY SERVICE POINTS

.

<<A>> STEEL BALL REMOVAL

AK703320AC

Remove the steel balls at the illustrated positions from the shift 
lug and 5th speed shift fork.

.

<<B>> SPRING PIN REMOVAL

AK703321

Knock the spring pin out of the 3rd-4th speed shift fork from the 
illustrated direction.

.

<<C>> REVERSE IDLER GEAR ASSEMBLY 
REMOVAL

AK703322

Pull up the input shaft and output shaft together, and remove 
the reverse idler gear assembly.

.

>>B<<

41. Spring pin

>>C<<

31. Reverse idler gear assembly
30. 3rd-4th speed shift rail

>>D<<

29. Spring pin
28. Steel ball
27. Steel ball

>>E<<

26. 5th-reverse speed shift rail
25. Reverse shift fork
24. Reverse shift rail

>>F<<

23. Reverse shift lever

Installation steps (Continued)

TRANSAXLE

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-16

<<D>> 3RD-4TH SPEED SHIFT FORK / 5TH 
SPEED SHIFT FORK / SHIFT LUG / 5TH SPEED 
SHIFT RALL ASSEMBLY / INPUT SHAFT 
ASSEMBLY / OUTPUT SHAFT ASSEMBLY / 
1ST-2ND SPEED SHIFT FORK / 1ST-2ND SPEED 
SHIFT RAIL ASSEMBLY REMOVAL

AK703804

With the differential assembly raised a little, remove the 3rd-4th 
speed shift fork, 5th speed shift fork, shift lug, 5th speed shift 
rail assembly, output shaft assembly, 1st-2nd speed shift fork, 
1st-2nd speed shift rail assembly and input shaft assembly as a 
set.

.

<<E>> SPRING PIN REMOVAL

AK703324

Knock the spring pin out of the 1st-2nd speed shift fork from the 
illustrated direction.

ASSEMBLY SERVICE POINTS

.

>>A<< 3RD-4TH SPEED SHIFT FORK / 5TH 
SPEED SHIFT FORK / SHIFT LUG / 5TH SPEED 
SHIFT RALL ASSEMBLY / INPUT SHAFT ASSEM-
BLY / OUTPUT SHAFT ASSEMBLY REMOVAL

AK703323

With the differential assembly raised a little, install the 3rd-4th 
speed shift fork, 5th speed shift fork, shift lug, 5th speed shift 
rail assembly, input shaft assembly and output shaft assembly 
as a set.

.