Mitsubishi Evolution X. Manual - part 373

 

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Mitsubishi Evolution X. Manual - part 373

 

 

LUBRICANTS

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-5

FORM-IN-PLACE GASKET (FIPG)

This transaxle has several areas where the 
form-in-place gasket (FIPG) is used for sealing. To 
ensure that the FIPG fully serves its purpose, it is 
necessary to observe some precautions when apply-
ing it. Bead size, continuity and location are of para-
mount importance. 
Too thin a bead could cause leaks. Too thick a bead, 
on the other hand, could be squeezed out of location, 
causing blocking or narrowing of fluid passages. To 
prevent leaks or blocking of passages, therefore, it is 
absolutely necessary to apply the FIPG evenly with-
out a break, while observing the correct bead size.
FIPG hardens as it reacts with the moisture in the 
atmospheric air, and it is usually used for sealing 
metallic flange areas.

CAUTION

When re-applying liquid gasket (FIPG), be sure 
that:

1. Residues of FIPG are cleared from all the ins 

and outs of parts;

2. Surfaces to be coated with FIPG are wiped 

clean carefully with a quick-drying degreaser 
like isopropyl alcohol.

3. FIPG is correctly applied in accordance with 

FIPG Application.

.

Disassembly

Parts sealed with a FIPG can be easily removed 
without need for the use of a special method. In 
some cases, however, the FIPG in joints may have to 
be broken by tapping parts with a mallet or similar 
tool. 

.

Surface Preparation 

Thoroughly remove all substances deposited on the 
FIPG application surface, using a gasket scraper. 
Make sure that the FIPG application surfaces is flat 
and smooth. Also make sure that the surface is free 
from oils, greases and foreign substances. Do not fail 
to remove old FIPG that may remain in the fastener 
fitting holes.

.

FIPG Application

Applied FIPG bead should be of the specified size 
and free of any break. FIPG can be wiped away 
unless it has completely hardened. Install the mating 
parts in position while the FIPG is still wet (in less 
than 10 minutes after application). Do not allow FIPG 
to spread beyond the sealing areas during installa-
tion. Avoid operating the transaxle or letting oils or 
water come in contact with the sealed area before a 
time sufficient for FIPG to harden (approximately one 
hour) has passed. 
FIPG application method may vary from location to 
location. Follow the instruction for each particular 
case described later in this manual.

LUBRICANTS

M1222000400660

Item

Specified sealant

Transaxle oil

Mitsubishi Genuine DiaQueen NEW MULTI GEAR 
OIL API classification GL-3, SAE 75W-80

Control shaft oil seal lip gear oil
Oil seal (transaxle case)
Select lever shoe

Mitsubishi Part No. 0101011 or equivalent

Input shaft oil seal lip gear oil

Retinax A

ADJUSTMENT SNAP RING AND SPACERS

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-6

ADJUSTMENT SNAP RING AND SPACERS

M1222012000799

Snap ring (For adjustment of input shaft rear bearing end play)

Thickness mm (in)

Thickness mm (in)

1.23 (0.0484)

1.55 (0.0610)

1.27 (0.0500)

1.59 (0.0626)

1.31 (0.0516)

1.63 (0.0642)

1.35 (0.0531)

1.67 (0.0657)

1.39 (0.0547)

1.71 (0.0673)

1.43 (0.0563)

1.75 (0.0689)

1.47 (0.0579)

1.79 (0.0705)

1.51 (0.0594)

Spacer (For adjustment of input shaft end play)

Thickness mm (in)

Thickness mm (in)

0.80 (0.0315)

1.16 (0.0457)

0.83 (0.0327)

1.19 (0.0469)

0.86 (0.0339)

1.22 (0.0480)

0.89 (0.0350)

1.25 (0.0492)

0.92 (0.0362)

1.28 (0.0504)

0.95 (0.0374)

1.31 (0.0516)

0.98 (0.0386)

1.34 (0.0528)

1.01 (0.0398)

1.37 (0.0539)

1.04 (0.0409)

1.40 (0.0551)

1.07 (0.0421)

1.43 (0.0563)

1.10 (0.0433)

1.46 (0.0575)

1.13 (0.0445)

1.49 (0.0587)

Snap ring (For adjustment of output shaft 3rd speed gear end play)

Thickness mm (in)

Thickness mm (in)

2.23 (0.0878)

2.47 (0.0972)

2.27 (0.0894)

2.51 (0.0988)

2.31 (0.0909)

2.55 (0.1004)

2.35 (0.0925)

2.59 (0.1020)

2.39 (0.0941)

2.63 (0.1035)

2.43 (0.0957)

2.67 (0.1051)

ADJUSTMENT SNAP RING AND SPACERS

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-7

Snap ring (For adjustment of output shaft rear bearing end play)

Thickness mm (in)

Thickness mm (in)

1.31 (0.0561)

1.55 (0.0610)

1.35 (0.0531)

1.59 (0.0626)

1.39 (0.0547)

1.63 (0.0642)

1.43 (0.0563)

1.67 (0.0657)

1.47 (0.0579)

1.71 (0.0673)

1.51 (0.0594)

Spacer (For adjustment of  output shaft end play)

Thickness mm (in)

Thickness mm (in)

0.86 (0.0339)

1.19 (0.0469)

0.89 (0.0350)

1.22 (0.0480)

0.92 (0.0362)

1.25 (0.0492)

0.95 (0.0374)

1.28 (0.0504)

0.98 (0.0386)

1.31 (0.0516)

1.01 (0.0398)

1.34 (0.0528)

1.04 (0.0409)

1.37 (0.0539)

1.07 (0.0421)

1.40 (0.0551)

1.10 (0.0433)

1.43 (0.0563)

1.13 (0.0445)

1.46 (0.0575)

1.16 (0.0457)

1.49 (0.0587)

Snap ring (For adjustment of reverse idler gear thrust washer end play)

Thickness mm (in)

Thickness mm (in)

1.77 (0.0697)

2.12 (0.0835)

1.82 (0.0717)

2.17 (0.0854)

1.87 (0.0736)

2.22 (0.0874)

1.92 (0.0756)

2.27 (0.0894)

1.97 (0.0776)

2.32 (0.0913)

2.02 (0.0795)

2.37 (0.0933)

2.07 (0.0815)

2.42 (0.0953)

SPECIAL TOOLS

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-8

Spacer (For adjustment of center differential case end play)

Thickness mm (in)

Thickness mm (in)

1.07 (0.0421)

1.34 (0.0528)

1.10 (0.0433)

1.37 (0.0539)

1.13 (0.0445)

1.40 (0.0551)

1.16 (0.0457)

1.43 (0.0563)

1.19 (0.0469)

1.46 (0.0575)

1.22 (0.0480)

1.49 (0.0587)

1.25 (0.0492)

1.52 (0.0598)

1.28 (0.0504)

1.55 (0.0610)

1.31 (0.0516)

SPECIAL TOOLS

M1222000600750

Tool

Tool number 
and name

Supersession

Application

MD998917
Bearing 
remover

General service tool

Removal of gears and bearings

MB990560

MB990560
Rear axle shaft 
bearing 
remover

Removal of output shaft taper 
roller bearing

MB990842
Drag link 
bushing 
remover and 
installer B

• Removal of input shaft 5th 

speed gear

• Removal of output shaft taper 

roller bearing

• Removal of output shaft 5th 

and 4th speed gears

MD999601
Valve stem seal 
installer

Installation of input shaft and 
output shaft oil seal

MD998812
Installer cap

General service tool

Use with installer and installer 
adapter

 

 

 

 

 

 

 

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