Mitsubishi Lancer Evolution X. Manual - part 474

 

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Mitsubishi Lancer Evolution X. Manual - part 474

 

 

GENERAL INFORMATION

TSB Revision

CLUTCH

21A-2

GENERAL INFORMATION

M1211000100461

The clutch is a dry single-disk, diaphragm type; 
hydraulic pressure is used for the clutch control. The 
clutch shares a brake fluid reservoir with the brake 
system.

SERVICE SPECIFICATIONS

M1211000300692

LUBRICANTS

M1211000400440

ON-VEHICLE SERVICE

CLUTCH PEDAL CHECK

M1211000900746

NOTE: This clutch pedal assembly is unadjustable because of 
its structure.
1. Measure the clutch pedal looseness (A).

Standard value (A): 4 mm (0.16 inch) or less

2. If the clutch pedal looseness is not within the standard 

value, the clutch pedal assembly may have an abnormality. 
In this case, check the clutch pedal assembly, and replace if 
necessary.

Item

Standard value

Clutch pedal lateral play mm (in)

4 (0.16) or less

Clutch pedal free play  mm (in)

4 − 9 (0.16 − 0.35)

Clutch pedal height mm (in)

110 − 116 (4.33 − 4.57)

Distance between the clutch pedal and the pedal stopper when the clutch 
pedal is released mm (in)

13.5 (0.53) or more

Item

Specified lubricant

Quantity

Clutch fluid

DOT 3 or DOT 4

As required

Release cylinder push rod

MITSUBISHI Part No.0101011 or equivalent

AC709626 AB

A

ON-VEHICLE SERVICE

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CLUTCH

21A-3

3. Check that the clutch pedal play (B) and height (C) as well 

as the clearance (D) between the clutch pedal and pedal 
stopper when the clutch is disengaged are within the 
standard value.

Standard value (B): 4  9 mm (0.16  0.35 inch)

Standard value (C): 110  116 mm (4.33  4.57 inch)

Standard value (D): 13.5 mm (0.53 inch) or more

4. If the clutch pedal play and height as well as the clearance 

between the clutch pedal and pedal stopper when the clutch 
is disengaged are not within the standard value, the air 
intrusion into the hydraulic system may have occurred, or 
either the clutch master cylinder or the clutch release 
cylinder may have an abnormality. In this case, perform air 
bleeding, or check the clutch master cylinder or the clutch 
release cylinder, and replace if necessary.

CLUTCH BLEEDING

M1211001400603

CAUTION

Use the clutch fluid of the specified brand name. Do not 
mix the fluid with other products.

Specified fluid: DOT 3 or DOT 4

1. Remove the air cleaner element, air cleaner intake duct, and 

air cleaner body. (Refer to GROUP 15, Air Cleaner 

P.15-11

.)

2. Remove the cap. Then, connect the air bleeding hose to the 

air bleeding nipple.

3. Loosen the air bleeding nipple.
4. Perform the air bleeding by depressing the clutch pedal.
5. Remove the air bleeding hose. Tighten the air bleeding 

nipple to the specified torque. Then, install the cap.

Tightening torque: 11 ± 1 N⋅ m (8 ± 1 ft-lb)

6. Check that the brake fluid level is between "MAX" and "MIN" 

of the brake fluid reservoir.

AC709695

B

Clutch pedal

Pedal
stopper

AB

Clutch pedal free play

AC610163

Released

C

Depressed

Dash panel

AC

Pedal
stopper

AC611454

D

Dash panel

Pedal
stopper

AD

AC707339 AC

Air cleaner bracket

CLUTCH PEDAL AND MASTER CYLINDER

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CLUTCH

21A-4

CLUTCH PEDAL AND MASTER CYLINDER

REMOVAL AND INSTALLATION

M1211005200076

CAUTION

Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction 
of the switch. In addition, do not perform work wearing gloves which have grease on them.

Pre-removal Operation
• Instrument Panel Cover Lower Removal <MR> (Refer to 

GROUP 52A, Instrument Lower Panel 

P.52A-3

).

• Knee Air Bag Module Removal (Refer to GROUP 52B, 

Knee Air Bag Module 

P.52B-425

).

• ETACS-ECU Removal (Refer to GROUP 54A, 

P.54A-742

).

• Engine Control Harness Connector Bracket Removal 

(Refer to GROUP 54A, Battery 

P.54A-10

.)

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air 

Cleane

P.15-11

).

Post-installation Operation
• Air Cleaner Assembly Installation (Refer to GROUP 15, 

Air Cleaner 

P.15-11

).

• Engine Control Harness Connector Bracket Installation 

(Refer to GROUP 54A, Battery 

P.54A-10

.)

• ETACS-ECU Installation (Refer to GROUP 54A, 

P.54A-742

).

• Knee Air Bag Module Installation (Refer to GROUP 52B, 

Knee Air Bag Module 

P.52B-425

).

• Instrument Panel Cover Lower Installation <MR> (Refer 

to GROUP 52A, Instrument Lower Panel 

P.52A-3

).

• Clutch Fluid Refilling (Refer to 

P.21A-3

).

• Clutch Line Bleeding (Refer to 

P.21A-3

).

• Clutch Pedal Check (Refer to 

P.21A-2

).

 

 

 

 

 

 

 

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