Mitsubishi Lancer Evolution X. Manual - part 130

 

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Mitsubishi Lancer Evolution X. Manual - part 130

 

 

BRAKE PEDAL

TSB Revision

BASIC BRAKE SYSTEM

35A-25

INSPECTION

STOPLIGHT SWITCH CHECK

M1351008900514

.

CAUTION

Do not apply grease or lubricant to the switch and the 
switch installation section to avoid malfunction of the 
switch. In addition, do not use gloves which have grease 
on them.
Check for continuity between the terminals of the switch.

Removal steps 

1.

Stoplight switch connector 
connection

2.

Stoplight switch

3.

Pedal clip

4.

Pedal stopper

5.

Snap pin

6.

Pin assembly

7.

Pedal pad

8.

Brake pedal assembly

Removal steps (Continued)

Check 
condition

Terminal 
connector of 
tester

Normal 
condition

At free position 1 − 2 (for 

stoplight switch)

Continuity 
exists 

(2 Ω or less)

3 − 4 (for cruise 

control)

No continuity

Press the 
plunger from the 
edge of the 
outer case by 
the dimension 
shown in the 
figure.

1 − 2 (for 

stoplight switch)

No continuity

3 − 4 (for cruise 

control)

Continuity 
exists 

(2 Ω or less)

AC801503AB

No continuity

For stoplight switch

For cruise control

Continuity

Continuity

No continuity

4.5 ± 0.5 mm 
(0.18 ± 0.02 in)

4.0 ± 0.5 mm 
(0.16 ± 0.02 in)

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

TSB Revision

BASIC BRAKE SYSTEM

35A-26

BRAKE PEDAL DISTORTION CHECK

M1351016300197

1. Place the brake pedal assembly on a level surface as shown 

in the figure, and set the distance from the center of the pin 
assembly mounting hole to the level surface to 97 mm (3.82 
inch). Make sure that the dimension A in the figure (distance 
from the pedal pad center part to the level surface) is within 
the standard value.

Standard value (A):

240  246 mm (9.4  9.7) <M/T>

242  248 mm (9.5  9.8) <TC-SST>

2. When dimension A is not within the standard value, replace 

the brake pedal assembly.

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER 

ASSEMBLY

REMOVAL AND INSTALLATION

M1351003701499

<MASTER CYLINDER AND BRAKE BOOSTER>

AC507986AB

97mm
(3.82 inch)

A

Brake pedal assembly

Pin assembly
center hole

Pedal pad center part

Flat surface

Pre-removal operation
• Brake fluid draining
• Strut tower bar removal (Refer to GROUP 42A − Strut 

tower bar 

P.42A-14

).

• Wiring joint removal (Refer to GROUP 54A − Battery 

P.54A-10

).

• Solenoid valve assembly removal (Refer to GROUP 54A − 

Battery 

P.54A-10

).

Post-installation operation
• Solenoid valve assembly installation (Refer to GROUP 

54A − Battery 

P.54A-10

).

• Wiring joint installation (Refer to GROUP 54A − Battery 

P.54A-10

).

• Strut tower bar installation (Refer to GROUP 42A − Strut 

Tower Bar 

P.42A-14

).

• Brake fluid refilling and air bleeding (Refer to 

P.35A-16

).

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

TSB Revision

BASIC BRAKE SYSTEM

35A-27

AC709313AB

N

N

N

N

N

5

4

4

2

3

10

11

15

14

13

6

1

7

9

12

16

17

18

8

16 ± 3 N·m
12 ± 2 ft-lb

19

19

20

22

21

19

5.0 ± 1.0 N·m
44 ± 9 in-lb

4.0 ± 2.0 N·m
36 ± 17 in-lb

13 ± 2 N·m
111 ± 22 in-lb

14 ± 3 N·m
124 ± 26 in-lb

12 ± 2 N·m
102 ± 22 in-lb

24

23

26

25

27

7.0 ± 3.0 N·m
62 ± 27 in-lb

16 ± 3 N·m
12 ± 2 ft-lb

19

13 ± 2 N·m
111 ± 22 in-lb

Master cylinder removal steps 

1.

Brake fluid level switch connector 
connection

2.

Reservoir cap

3.

Brake fluid reservoir filter

4.

Brake pipe connection

Master cylinder removal steps 

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

TSB Revision

BASIC BRAKE SYSTEM

35A-28

<VACUUM HOSE AND VACUUM PIPE>

>>

B

<<

Master cylinder assembly air 
bleeding (Only at installation)

5.

Reservoir hose connection <M/T>

6.

Battery harness clip connection

7.

Self locking nut

8.

Reservoir assembly and master 
cylinder assembly

9.

Torx bolt

10. Reservoir assembly
11. O-ring
12. Master cylinder assembly

Brake booster removal steps 

Air cleaner assembly (Refer to 
GROUP 15 − Air Cleane

P.15-11

.)

Cowl top panel (Refer to GROUP 
42A − Loose panel 

P.42A-198

.)

1.

Brake fluid level switch connector 
connection

4.

Brake pipe connection

>>

B

<<

Master cylinder assembly air 
bleeding (Only at installation)

Master cylinder removal steps 

5.

Reservoir hose connection <M/T>

6.

Battery harness clip connection

7.

Self locking nut

8.

Reservoir assembly and master 
cylinder assembly

>>

A

<<

13. Vacuum hose connection
14. Hose clip
15. Check valve
16. Dash panel heat protector
17. Dash panel drain hose
18. Chassis FR harness connection
19. Brake pipe connection
20. Clip
21. Clip
22. Clip
23. Snap pin
24. Pin assembly
25. Brake booster mounting nut
26. Brake booster assembly
27. Seal and spacer assembly

Brake booster removal steps 

AC709314

4

2

6

5

5

1

2

AB

3

4

24 ± 3 N·m
18 ± 2 ft-lb

11 ± 1 N·m
98 ± 4 in-lb

11 ± 1 N·m
98 ± 4 in-lb

Removal steps 

>>

A

<<

1.

Vacuum hose

2.

Hose clip

>>

A

<<

3.

Vacuum hose

4.

Hose clip

Engine Upper Cover (Refer to 
GROUP 16 − Ignition coil 

P.16-40

.)

5.

Emission vacuum hose connection

Fuel injector return pipe (Refer to 
GROUP 13A − Injector 

P.13A-882

.)

6.

Vacuum pipe assembly

Removal steps (Continued)

 

 

 

 

 

 

 

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