Mitsubishi Lancer Evolution 8. Manual - part 21

 

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Mitsubishi Lancer Evolution 8. Manual - part 21

 

 

4

4G6 – OVERVIEW, MAINTENANCE STANDARDS, TIGHTENING TORQUES

5

4G6 – TIGHTENING TORQUES

Item

Tightening Torque (N

m)

Spark plugs

25 

±

 5

Timing Belt

Timing belt cover bolts (flange)

11 

±

 1

Timing belt cover bolts (washer)

9.0 

±

 1.0

Power steering pump bracket bolts

49 

±

 9

Tensioner pulley bolts

48 

±

 5

Tensioner arm bolts

21 

±

 4

Auto-tensioner bolts

23 

±

 3

Idler pulley bolts

35 

±

 6

Crank angle sensor bolts

8.8 

±

 1.0

Oil pump sprocket nuts

54 

±

 5

Crankshaft bolts

167

Tensioner B bolts

19 

±

 3

Counterbalance shaft sprocket bolts

45 

±

 3

Connector bracket bolts

10 

±

 1

Rocker cover bolts

3.5 

±

 0.5

Engine support bracket bolts

49 

±

 5

Camshaft sprocket bolts

88 

±

 10

Fuel System

Throttle body bolts

19 

±

 3

Cover bolts

11 

±

1

Fuel pressure regulator bolts

8.8 

±

 2.0

Delivery pipe and injector bolts

11 

±

 1

Vacuum hose and pipe bolts

11 

±

 1

Solenoid assembly bolts

9.0 

±

 1.0

Vacuum tank bracket bolts

9.0 

±

 1.0

Secondary Air System / Intake Manifold

Exhaust manifold heat protector bolts

14 

±

 1

Vacuum hose and pipe bolts

11 

±

 1

Air pipe assembly bolts (eye bolts)

49 

±

 5

Air pipe assembly bolts (M6 flange)

11 

±

 1

Air pipe assembly bolts (M8 flange)

24 

±

 3

Air pipe assembly bolts (M8 washer)

14 

±

 1

Air control valve assembly bolts

22 

±

 4

Air control valve bracket bolts

22 

±

 4

Intake manifold stay bolts

31 

±

 3

Intake manifold bolts (M8)

20 

±

 2

Intake manifold bolts / nuts (M10)

36 

±

 6

Exhaust Manifold

Engine hanger bolts

19 

±

 3

Turbocharger heat protector bolts

14 

±

 1

O

2

 sensor

44 

±

 5

Exhaust fitting bracket bolts

35 

±

 6

Exhaust fitting bolts / nuts

59 

±

 5

6

Item

Tightening Torque (N

m)

Air outlet fitting bolts

19 

±

 1

Oil return pipe bolts (flange)

14 

±

 1

Oil return pipe bolts (washer)

9.0 

±

 1.0

Turbocharger assembly and pipe assembly bolts / nuts

64 

±

 5

Oil pipe bolts (M10 eye bolts)

17 

±

 2

Oil pipe bolts (M12 eye bolts)

31 

±

 2

Oil pipe bolts (M12 flange)

11 

±

 1

Water pipe bolts (flange)

10 

±

 1

Water pipe bolts (eye bolts)

42 

±

 7

Exhaust manifold nuts (M8)

29 

±

 3

Exhaust manifold nuts (M10)

49 

±

 5

Water Pump / Water Pipe

Water temperature sensor

29 

±

 10

Water temperature gauge unit

10.8 

±

 1.0

Water outlet fitting bolts

10 

±

 1

Thermostat case bolts

23 

±

 4

Water inlet pipe bolts (M6)

5.0 

±

 1.0

Water inlet pipe bolts (M8)

13 

±

 2

Water pump bolts

14 

±

 1

Knock sensor

23 

±

 2

Sealants

Where used

Brand used

Water outlet fitting*

MZ100191 or equivalent

Thermostat housing*

MZ100191 or equivalent

* = Where liquid gasket (FIPG) is used.

7

4G6 – ALTERNATOR, IGNITION SYSTEM

Alternator, Ignition System

Removal / Fitting

Removal Order

1. Oil level gauge

8. Alternator brace

2. O ring

9. Alternator

3. Oil level gauge guide

10. Crankshaft pulley

4. O ring

11. Centre cover

5. Water pump pulley

12. Spark plug cable

6. Cap

13. Ignition coil

7. Auto-tensioner assembly

14. Spark plug

 

 

 

 

 

 

 

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