Mitsubishi Lancer Evolution 8. Manual - part 20

REFERENCE MATERIALS – OUTLINE EQUIPMENT, COLD CLIMATE SPECIFICATIONS, PERIODIC INSPECTION

8-10

4WD
RS

GSR

EQUIPMENT

5M/T6M/T

ABS

∆

∆

●

SRS air bag
Fuel level
Parking brake
Charge
Brake fluid
Engine charge
Seat belt on

Warning light

Door not properly closed
Lighting monitor warning

Buzzer

Ignition key LEFT IN warning

●

●

●

Fixed time type intermittent

●

●

Variable time type intermittent

●

Windscreen
wipers

2-speed

Mist

Accessories

Windscreen washer (wiper synchromesh)

●

●

●

4WD
RS

GSR

EQUIPMENT

5M/T6M/T

Rear window wiper/washer

Fixed time type intermittent.
reverse (R) position synchro

●

AM/FM tuner radio + MD player + DVD-MMCS
(DVD navigation Mitsubishi Multi-Communication
System)

∆

Pole antenna

●

●

Roof antenna

●

Roof and glass antenna (diversity antenna)
Audio less

●

●

●

Audio
related

6 speakers (2DIN response kit)

∆

*5

Digital clock
Immobilizer system

●

●

●

Manual heater
Air control prekit

●

●

Accessories

Air
conditioning

Full auto air conditioning

●

Note
*

5

The brackets for the antenna and radio are mounted in standard conditions.

Cold Climate Specifications

p

4WD
RS

GSR

Accessories

5M/T6M/T

Batteries

44B20L 



 55B24L

Weather strip silicon coating
Rear seat heater duct
Cold Climate Specification label

∆

∆

∆

Door mirror with heating coil print

∆

Periodic inspection

Judging criteria chart

Checking and maintenance items

Judging criteria

Check points

Check items

Equipment

Wheels

Front wheel bearings

Axial slack in the axle centre part: 0 to 0.05 mm

Power
train
system

Transmission
and transfer

Oil leaks and oil level

Filled to the mouth of the filler plug (manual
transmission, normal & ACD transfer)
Transfer: High void gear

RJSY301026-84

Maintenance Manual

4G6

FOREWORD

This manual describes the 4G6DOHC engine, but
explains only points which differ from those in the
following maintenance manual:

●

4G6 DOHC Engine Maintenance Manual (No.

1039G46)
The content of this manual is based on the engine as it
was in January 2003. Some points may have changed
due to subsequent engine specification changes.
International SI standard units are used in this manual.
(However, old units are used for some figures we have
taken from existing documents).

Any opinions, requests, or questions concerning this
manual, should be written on the ‘Servicing
Comment Form’ at the end, and sent to us by fax.

January 2003

MITSUBISHI MOTOR CORPORATION

This manual uses recycled paper.

CONTENTS

Overview . . . . . . . . . . . . . . . . . . . . . . . . 4

Maintenance Standards . . . . . . . . . . . . 4

Tightening Torques . . . . . . . . . . . . . . . 4

Sealants . . . . . . . . . . . . . . . . . . . . . . . . . 6

Alternator,
Ignition System. . . . . . . . . . . . . . . . . . . 7

Timing Belt . . . . . . . . . . . . . . . . . . . . . . 8

Fuel System . . . . . . . . . . . . . . . . . . . . 10

Secondary Air System,
Intake Manifold . . . . . . . . . . . . . . . . . . 12

Exhaust Manifold . . . . . . . . . . . . . . . . 14

Water Pump,
Water Hoses . . . . . . . . . . . . . . . . . . . . 15

Cylinder Head, Valves . . . . . . . . . . . . 17

Pistons, Connecting Rods. . . . . . . . . 18

Starter Motor . . . . . . . . . . . . . . . . . . . . 20

DOHC

ENGINE

2

HOW TO FOLLOW THIS MANUAL

How to Follow this Manual

Extent of maintenance operation covered in this manual

This manual explains maintenance procedures carried out after the engine has been removed from the vehicle.
Please consult the relevant vehicle maintenance manual if you need to remove the engine from the vehicle or
carry out checks / maintenance without removing it.

How to follow the explanations

Checks

The only checks explained in this manual are those for which special tools or measuring instruments are used.
General visual checks and cleaning of components are not explained, but this constitutes essential maintenance
and must be carried out.

Maintenance Procedures
(1) At the beginning of each section there are component drawings to enable you to understand how

they are fitted.

(2) Numbers on these drawings denote the order for maintenance procedures, The drawings also

show parts that cannot be re-used, and tightening torques.
Removal order: The numbers before the part names given in the removal order correspond to the
numbers in the component drawings, and denote the order in which they are removed.
Fitting order: If the order in which they are fitted is simply the reverse of the order in which they
were removed, the fitting order is omitted.
Dismantling order: The numbers before the part names given in the dismantling order
correspond to the numbers in the component drawings, and denote the order in which they are
dismantled.
Assembly order: If the order in which they are assembled is simply the reverse of the dismantling
order, the assembly order is omitted.

Categorisation of Key Maintenance Points

Key points for maintenance/maintenance    

= key point concerning removing/dismantling

standards / use of special tools are             

= key point concerning fitting/assembling

explained in detail as key maintenance 

= key points concerning removing / dismantling are 
in ’01-14G6DOHC Engine Maintenance Manual’.

= key points concerning fitting / removing are in

’01-14G6DOHC Engine Maintenance Manual’

*





*

A





A

Symbols for Lubricants and Sealants

Lubricant/sealant application/topping-up
locations are shown on the component
drawing or the following page, by these symbols.

.............. Grease

.............. Sealant, liquid gasket (FIPG)

.............. Brake fluid

.............. Engine oil

3

HOW TO FOLLOW THIS MANUAL

Page number

Engine type         Title

Denotes tightening torque

Denotes part that cannot be re-used

This letter corresponds to the
letter in the Removal / Fitting /
Dismantling / Assembly order.

These points explain maintenance
procedures / precautions required for
removal / fitting / dismantling /
assembly.

1.  Timing belt front upper

7.  Auto-tensioner

cover 8. 

Idler 

pulley

2.  Timing belt front lower

9.  Crank angle sensor

cover                             

10.  Oil pump sprocket

3.  Power steering pump bracket     

11.  Crankshaft bolt

4.  Timing belt                        

12.  Crankshaft sprocket

4G6 – TIMING BELT 



*

*





*



A

*





*

*



*





*

*



Key Point for 
Removing

Removing crankshaft bolt

Using the flywheel stopper (Special tool No.MD998781),
secure drive plate, and remove crankshaft bolt.