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ENGINE OVERHAUL - Cylinder Head and Valve 11B-45 5. VALVE SEAT Assemble the valve, and measure the amount that the valve protrudes from the valve shaft end between the spring seat surfaces when the valve is pressed against the valve seat. Replace the valve seat if the protrusion amount exceeds the limit value. Intake 49.20 mm Exhaust 48.40 mm Limit value: Intake 49.70 mm Exhaust 48.90 mm Valve Seat Correction between the valve guide and valve, and replace the valve guide if necessary. 2. Correct so that the seat width and seat angle are at the specified shape. 3. After correcting, apply wrapping compound, and fit the valve and valve seat together. Valve Seat Replacement to reduce the thickness and then remove the valve seat. 2. Machine the valve seat hole on the cylinder head to match the diameter of the oversized valve seat into which it is to be pressed in. 0.3 O.S. 35.30 - 35.33 mm 0.6 O.S. 35.60 - 35.63 mm Exhaust valve seat hole diameter: 0.3 O.S. 33.30 - 33.33 mm 0.6 O.S. 33.60 - 33.63 mm 3. When pressing in the valve seat, cool the valve seat with liquid nitrogen, and make sure that the inner diameter of the cylinder head is not galled. 4. Refer to the “Valve Seat Correction” procedures, and machine the valve seat. Valve shaft end Spring seat surface Valve protrusion amount 10_ 65_ 10_ 65_ 0.9 - 1.3 mm 0.9 - 1.3 mm 43.5_ - 44_ 43.5_ - 44_ 0.5 - 1.0 mm 0.5 - 1.0 mm Grind off Valve seat height Oversized hole diameter |