Mitsubishi Lancer Evolution VI. Manual - part 14

 

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Mitsubishi Lancer Evolution VI. Manual - part 14

 

 

ENGINE  – 

Exhaust Manifold

11-31

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

9 Nm

19 Nm

41 Nm

16 Nm

12 Nm

59 Nm

59 Nm

59 Nm

54 Nm

14 Nm

49 Nm

41 Nm

10 Nm

10 Nm

11 Nm

29 Nm

30 Nm

Head mark 7:

9 Nm

Head mark 10: 13 Nm

Removal steps

1. Engine hanger
2. Turbocharger heat protector
3. Oxygen sensor
4. Exhaust fitting
5. Exhaust fitting gasket
6. Air outlet fitting

"

C

A

7. Air outlet fitting gasket
8. Oil return pipe

"

B

A

9. Gasket

"

B

A

10. Oil return pipe gasket 

(Oil pan side)

11. Oil return pipe gasket 

(Turbocharger side)

12. Turbocharger assembly
13. Turbocharger gasket
14. Oil pipe
15. Water pipe
16. Water pipe
17. Turbocharger

"

A

A

18. Exhaust manifold
19. Exhaust manifold gasket

ENGINE  – 

Exhaust Manifold

11-32

INSTALLATION SERVICE POINTS

"

A

A

EXHAUST MANIFOLD INSTALLATION

Tighten the exhaust manifold mounting nuts to the specified
torque in the sequence given in the illustration.

"

B

A

GASKET / OIL RETURN GASKET INSTALLATION

EVOLUTION IV AND V

Install the gasket with the silicon-printed side toward the oil
pan and with the tabbed end directed as shown.

EVOLUTION VI

(1) Install the gasket with the tabbed end directed as shown.

(2) Apply sealant to both sides of the oil return pipe gasket

and leave it for 20 minutes to dry before installing. Tighten
the mounting bolts to the specified torque.

Specified sealant: 

3M

TM

 AAD Part No. 8731 or equivalent

NOTE
If mounting bolts with head mark 7 have been used,
be sure to replace them with bolts having head mark
10.

1

2

3

4

5

6

7

8

9

Timing belt side

Oil pan

Oil return 
pipe gasket

Silicon print

Timing belt side

Oil pan

Oil return 
pipe gasket

Oil pan

Oil return 
pipe

Gasket

ENGINE  – 

Exhaust Manifold

11-33

"

C

A

GASKET INSTALLATION

Position the projection as shown in the illustration.

Projection

ENGINE  – 

Water Pump and Water Hose

11-34

WATER PUMP AND WATER HOSE

REMOVAL AND INSTALLATION <EVOLUTION VI>

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

14 Nm

10 Nm

22 Nm

11 Nm

11 Nm

24 Nm

24 Nm

29 Nm

9.8 Nm

13 Nm

Removal steps

1. Water hose
2. Water hose
3. Water hose
4. Water hose

"

E

A

5. Water temperature sensor

"

D

A

6. Water temperature gauge unit
7. Thermostat
8. Water outlet fitting

9. Thermostat housing

10. Thermostat housing gasket

"

A

A

11. O-ring

"

A

A

12. Water inlet pipe

"

A

A

13. O-ring
14. Water pump
15. Water pump gasket
16. Knock sensor

 

 

 

 

 

 

 

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