Mitsubishi Eclipse. Manual - part 912

 

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Mitsubishi Eclipse. Manual - part 912

 

 

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-31

2. Tighten the seven mounting bolts <F4A42> and eight 

mounting bolts <F4A51> of the transfer drive gear bearing to 
the specified torque.

Tightening torque: 34 

± 2 Nm (25 ± 1 ft-lb)

3. Install the low-reverse brake piston, return spring, and 

spring retainer into the transaxle case.

4. Fit a new O-ring into the groove of one-way clutch inner 

race.

AKX01035

AK101764AB

LOW-REVERSE BRAKE PISTON

RETUN SPRING

SPRING RETAINER

AK101765

ONE-WAY CLUTCH INNER RACE

O-RING

AB

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-32

5. Check the placement of the identification notches in the 

one-way clutch inner race. Install the one-way clutch inner 
race to the transfer drive gear bearing so that the notches 
fall along the A 

− A line.

6. Put the snap ring on the inner race.
7. Set special tools MD998703 <F4A42> or MD998338 

<F4A51> and MD998924 as shown, and then compress the 
one-way clutch inner race and install the snap ring.
NOTE: This illustration shows F4A51.

8. Install the wave spring onto the low-reverse brake piston.

AKX01116

IDENTIFICATION 
NOTCHES

TRANSAXLE 
CASE

A

A

AB

AKX01107AB

MD998924

MD998903 
<F4A42> OR
MD998338
<F4A51>

AKX01023

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-33

9. Install the six brake discs, five brake plates and snap ring as 

shown in the figure.
NOTE: Do not install the pressure plate at this time.

10.Install special tool MB991631 <F4A42> or MB991632 

<F4A51> on the brake disc.

11.Install the reaction plate and the used snap ring.
12.Move special tool MB991631 <F4A42> or MB991632 

<F4A51> to measure the end play of reaction plate. Then 
replace the snap ring installed in step 11 to adjust the end 
play to standard value.

Standard value: 0 

 0.16 mm (0  0.0063 inch)

13.Install the brake discs and brake plates as shown in the 

figure.

Number of brake discs and plates

14.Place special tool MB991631 <F4A42> or MB991632 

<F4A51> on top of the brake disc in place of the pressure 
plate.

15.Install the return spring, second brake piston and snap ring.

AKX01119

<F4A42>

SNAP RING

REACTION PLATE

MB991631

AB

AKX01120

<F4A51>

REACTION PLATE

SNAP RING

MB991632

AB

A/T MODEL BRAKE DISC

BRAKE PLATE

F4A42

3

2

F4A51

4

3

AK301750

<F4A42>

SECOND BRAKE PISTON

SNAP RING

MB991631

RETURN
SPRING

AD

AKX01121

<F4A51>

SECOND BRAKE
PISTON

MB991632

SNAP RING

RETURN 
SPRING

AB

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-34

16.Move special tool MB991631 <F4A42> or MB991632 

<F4A51> and measure its movement.

Standard value of end play (Reference):

0.79 

 1.25 mm (0.0311  0.0492 inch) <F4A42>

1.09 

 1.55 mm (0.0429  0.0610 inch) <F4A51>

17.Select a pressure plate whose thickness corresponds to the 

measured amount of movement from the following table.

PRESSURE PLATE FOR SECOND BRAKE <F4A42> 

PRESSURE PLATE FOR SECOND BRAKE < F4A51> 

MOVEMENT
AMOUNT
mm (in)

THICKNESS
mm (in)

ID
SYMBOL

PRESSURE
PLATE
PART NO.

0.6 

− 0.8

(0.024 

− 0.031)

1.6 (0.063)

L

MD759567

0.8 

− 1.0

(0.031 

− 0.039)

1.8 (0.071)

1

MD759414

1.0 

− 1.2

(0.039 

− 0.047)

2.0 (0.079)

0

MD759415

1.2 

− 1.4

(0.047 

− 0.055)

2.2 (0.087)

2

MD759416

1.4 

− 1.6

(0.055 

− 0.063)

2.4 (0.094)

4

MD759417

1.6 

− 1.8

 (0.063 

− 0.071)

2.6 (0.102)

6

MD759418

MOVEMENT
AMOUNT
mm (in)

THICKNESS
mm (in)

ID
SYMBOL

PRESSURE
PLATE
PART NO.

1.1 

− 1.3

(0.043 

− 0.051)

1.8 (0.071)

E

MD759425

1.3 

− 1.5

(0.051 

− 0.059)

2.0 (0.079)

D

MD759426

1.5 

− 1.7

(0.059 

− 0.067)

2.2 (0.087)

C

MD759427

1.7 

− 1.9

(0.067 

− 0.075)

2.4 (0.094)

B

MD759428

1.9 

− 2.1

(0.075 

− 0.083)

2.6 (0.102)

A

MD759429

2.1 

− 2.3

(0.083 

− 0.091)

2.8 (0.110)

0

MD759430

AKX01068

MB991631 <F4A42> OR
MB991632 <F4A51>

AB

AK301751

AK301751

MOVEMENT 
AMOUNT

AD

<F4A42>

AKX01122

<F4A51>

MOVEMENT 
AMOUNT

AB

 

 

 

 

 

 

 

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