Mitsubishi Eclipse. Manual - part 861

INTAKE MANIFOLD

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-21

INTAKE MANIFOLD

REMOVAL AND INSTALLATION

M1113002700316

INSTALLATION SERVICE POINTS

.

>>A<< INTAKE MANIFOLD STAY INSTALLATION
1. Install the intake manifold stay and tighten the bolts just 

finger tight.

AKX00511

5 ± 1 N·m
43 ± 9 in-lb

13 ± 2 N·m
113 ± 17 in-lb

24 ± 4 N·m
17 ± 3 ft-lb

11 ± 1 N·m
95 ± 9 in-lb

13 ± 2 N·m
113 ± 17 in-lb

20 ± 2 N·m
14 ± 1 ft-lb

29 ± 10 N·m
22 ± 7 ft-lb

21 ± 4 N·m
15 ± 3 ft-lb

30 ± 3 N·m
22 ± 2 ft-lb

14 ± 1 N·m
122 ± 9 in-lb

19 ± 3 N·m
14 ± 2 ft-lb

14 ± 1 N·m
122 ± 9 in-lb

17

2

9

1

19

1

6

7

20

3

8

4

3

11

18

10

5

14

21

13

15

12

16

N

N

N

N

N

AB

11

REMOVAL STEPS

1. HOSE CLIP
2. WATER HOSE
3. HOSE CLIP
4. WATER HOSE

>>F<<

5. ENGINE COOLANT

TEMPERATURE SENSOR

>>E<<

6. ENGINE COOLANT

TEMPERATURE GAUGE UNIT

7. WATER INLET FITTING

>>D<<

8. THERMOSTAT

>>C<<

9. THERMOSTAT HOUSING

>>B<<

10. WATER INLET PIPE

>>B<<

11. O-RING
12. WATER PUMP
13. WATER PUMP GASKET
14. OIL DIPSTICK
15. OIL DIPSTICK GUIDE
16. O-RING
17. MANIFOLD ABSOLUTE

PRESSURE SENSOR

>>A<<

18. INTAKE MANIFOLD STAY
19. INTAKE MANIFOLD
20. INTAKE MANIFOLD GASKET
21. ENGINE HANGER

REMOVAL STEPS (Continued)

INTAKE MANIFOLD

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-22

2. Check to ensure that the stay is in close contact with the 

bosses of the intake manifold and cylinder block.

3. Tighten first the intake manifold side bolts to the specified 

torque, then the cylinder block side bolts to the specified 
torque.

Tightening torque: 

21 

± 4 N⋅m (15 ± 3 ft-lb) for intake manifold side bolts

30 

± 3 N⋅m (22 ± 2 ft-lb) for cylinder block side bolts

.

>>B<< WATER INLET PIPE/O-RING INSTALLATION

CAUTION

Keep the O-ring free of oil or grease.
1. Attach a new O-ring to each end of the water inlet pipe.
2. Wet the O-ring with water.
3. Insert the front end of the pipe into the water pump.

.

>>C<< THERMOSTAT HOUSING INSTALLATION
1. Apply a 3 mm (0.1 inch) diameter bead of sealant 

MITSUBISHI Genuine Part number MD970389 or equivalent 
to the groove as shown in the illustration.

2. Install the housing quickly (within 15 minutes) while the 

sealant is wet and tighten the bolts to the specified torque.

Tightening torque: 24 

± 4 N⋅m (17 ± 3 ft-lb)

NOTE: After installation, keep the sealed area away from 
the coolant for approximately one hour.

.

>>D<< THERMOSTAT INSTALLATION
1. Check that the rubber ring is free from damage and seated 

correctly in the thermostat flange.

2. Install the thermostat as shown in the illustration. The jiggle 

valve must be at the uppermost position.

.

AKX00561

O-RING

WATER INLET PIPE

AB

AKX00471

AKX00491

JIGGLE VALVE

THERMOSTAT
HOUSING

AB

INTAKE MANIFOLD

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-23

>>E<< SEALANT APPLICATION TO ENGINE COOLANT 
TEMPERATURE GAUGE UNIT
Apply 3M

 AAD Part number 8672 or equivalent to the engine 

coolant temperature gauge unit.

.

>>F<< SEALANT APPLICATION TO ENGINE COOLANT 
TEMPERATURE SENSOR
Apply 3M

 AAD Part number 8731 or equivalent to the engine 

coolant temperature sensor.

AKX00523

AKX00522

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-24

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113004900208

INSTALLATION SERVICE POINT

.

>>A<< WATER OUTLET FITTING INSTALLATION
1. Apply a 3 mm (0.1 inch) diameter bead of sealant. 

(MITSUBISHI Genuine Part number MD970389) to the 
groove as shown in the illustration.

2. Install the housing quickly (within 15 minutes) while the 

sealant is wet and tighten the bolts to the specified torque.

Tightening torque: 13 

± 2 N⋅m (113 ± 17 in-lb)

NOTE: After installation, keep the sealed area away from the 
coolant for approximately one hour.

AK103111

1

3

13 ± 2 N·m
113 ± 17 in-lb

29 ± 3 N·m
22 ± 2 ft-lb
(M8 NUT)

14 ± 1 N·m
122 ± 9 in-lb

6

49 ± 5 N·m
36 ± 4 ft-lb
(M10 NUT)

4

35 ± 6 N·m
26 ± 4 ft-lb

5

2

AD

7

8

44 ± 5 N·m
32 ± 4 ft-lb

9

14 ± 1 N·m
122 ± 9 in-lb

14 ± 1 N·m
122 ± 9 in-lb

REMOVAL STEPS

>>A<<

1. WATER OUTLET FITTING
2. EXHAUST MANIFOLD COVER
3. OXYGEN SENSOR
4. EXHAUST MANIFOLD BRACKET
5. ENGINE HANGER

6. HEAT PROTECTOR
7. EXHAUST MANIFOLD
8. EXHAUST MANIFOLD GASKET
9. HEAT PROTECTOR

REMOVAL STEPS (Continued)

AKX00472