Mitsubishi Colt Ralliart. Manual - part 596

 

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Mitsubishi Colt Ralliart. Manual - part 596

 

 

GENERAL INFORMATION

CLUTCH

21A-2

GENERAL INFORMATION

M1211000100331

Due to the addition of vehicles with M/T, the following 
service procedures for the clutch have been estab-
lished.

SERVICE SPECIFICATIONS

M1211000300465

Item

Standard value

Clutch pedal lateral play mm

1.5 or less

Clutch pedal height mm

147.8 

± 2

Distance between the clutch pedal and the toeboard when the clutch is 
disengaged mm

77 or more

LUBRICANTS

M1211000400280

Item

Specified lubricant

Quantity

Clutch fluid

Brake fluid DOT4 +

As required

Release cylinder push rod

Castrol Olista Longtime 3 EP

Main

Index

Group

TOC

ON-VEHICLE SERVICE

CLUTCH

21A-3

ON-VEHICLE SERVICE

CLUTCH PEDAL CHECK AND 
ADJUSTMENT

M1211000900508

NOTE: This clutch pedal assembly is unadjustable 
because of its structure.

AC601326AB

A

1. Measure the clutch pedal looseness (A).

Standard value (A): 1.5 mm or less

2. When the clutch pedal looseness is not within the 

standard value, the clutch pedal assembly or the 
clutch master cylinder may be faulty. In this case, 
check the clutch pedal assembly or the clutch 
master cylinder, and replace it if necessary.

3. Turn up the floor carpet under the clutch pedal.

AC311474 AC

B

AC311475AC

C

4. Check that the clutch pedal height (B) and the 

clearance (C) between the clutch pedal and the 
toe board when the clutch is disengaged are 
within the standard value.
Standard value (B): 147.8 

± 2 mm

Standard value (C): 77 mm or more

5. When the clutch pedal height and the clearance 

between the clutch pedal and toe board when the 
clutch is disengaged are not within the standard 
value, the air may be intruded into the hydraulic 
system, or either the clutch master cylinder or the 
clutch release cylinder may be faulty. In this case, 
perform air bleeding, or check the clutch master 
cylinder or the clutch release cylinder, and replace 
it if necessary.

CLUTCH BLEEDING

M1211001400379

CAUTION

Use the clutch fluid with the specified brand 
name. Do not mix the fluid with others.

Specified fluid:  Brake fluid DOT 4 +

CAUTION

When the air breather is tightened by the exces-
sive torque, the clutch release cylinder may be 
damaged. Always tighten the air breather within 
the standard torque.  

Specified torque: 5.5 

± 0.5 Nm

AC311339

AC

Perform air bleeding of the clutch line from the air 
breather section shown in the figure.

Main

Index

Group

TOC

ON-VEHICLE SERVICE

CLUTCH

21A-4

CLUTCH PEDAL SWITCH CHECK AND 
ADJUSTMENT

M1211001100259

1. Remove the clutch pedal switch.

AC601101AB

Open 
circuit

8.0     0.35 mm

Less than 2 ohms

2. Check for continuity between the terminals of the 

switch.

Inspection status

Normal 
conditions

Do not press the plunger section.

Open circuit

Press the plunger section until it 
reaches to the value shown in the 
figure.

Less than 2 
ohms

CLUTCH MONITOR SWITCH CHECK AND 
ADJUSTMENT

M1211004900027

1. Remove the clutch monitor switch.

AC601357

1 2 3
4 5 6

AC

4.0     6.1 mm

(Open circuit)

6.0     7.0 mm

0.9     2.0 

mm

(Less than 2 ohms)

2. Check the continuity for clutch monitor switch.

Tester 
connection 
terminal

Inspection status

Normal 
conditions

− 6

Do not press the plunger 
section.

Open 
circuit

Press the plunger section 
until it reaches to the 
value shown in the 
figure.

Less than 2 
ohms

Main

Index

Group

TOC

CLUTCH PEDAL

CLUTCH

21A-5

CLUTCH PEDAL

REMOVAL AND INSTALLATION

M1211001600533

Pre-removal Operation
• Clutch Fluid Draining
• Engine Cover Removal (Refer to GROUP 11A, Cam-

shaft  

P.11A-17

 <4A9> or GOROUP 11C, Camshaft and 

Valve stem seal  

P.11C-20

 <4G1>).

• Strut Tower Bar Removal (Refer to GROUP 42, Strut 

Tower Bar 

P.42-11

).

Post-installation Operation
• Clutch Fluid Supplying
• Clutch Line Bleeding (Refer to 

P.21A-3

).

• Strut Tower Bar Installation (Refer to GROUP 42, Strut 

Tower Bar 

P.42-11

).

• Engine Cover Installation (Refer to GROUP 11A, Cam-

shaft  

P.11A-17

 <4A9> or GOROUP 11C, Camshaft and 

Valve stem seal  

P.11C-20

 <4G1>).

AC600645

1

2 <4G1>

3

4

5

6

7

8

9

10

11

12

13 <4G1>

AC

N

12 ± 2 N·m

12 ± 2 N·m

24 ± 4 N·m

13 <4A9>

Removal steps 

Reservoir hose connection <Brake 
side>

P.21A-7

 ).

1.

Clutch switch

>>

B

<<

2.

Clutch monitor switch

<<

A

>>

>>

A

<<

3.

Clutch pipe assembly A connection

Lower panel (Refer to 52A, 
Instrument panel assembly 

P.52A-3

).

4.

Reservoir hose

5.

Clutch pedal assembly and clutch 
master cylinder

6.

Clutch master cylinder clip

7.

Clutch master cylinder pin

8.

Clutch master cylinder

9.

Pedal stopper

10. Pedal stopper
11. Pedal stopper
12. Clutch pedal assembly 
13. Pedal pad

Removal steps (Continued)

Main

Index

Group

TOC

 

 

 

 

 

 

 

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