Mitsubishi Colt Ralliart. Manual - part 260

TORQUE SPECIFICATIONS

ENGINE OVERHAUL <4A9>

11B-4

TORQUE SPECIFICATIONS

M1113023401788

Cylinder bore mm

75

−

Cylindrically mm

0.007 or less

−

Piston to cylinder clearance mm

0.010 

− 0.035

−

Item

Standard value

Limit

Items

N

⋅m

ALTERNATOR AND IGNITION SYSTEM
Spark plugs

25 

± 5

Ignition coil bolt

8.4 

± 0.6

Tensioner pulley bolts

49 

± 9

Crankshaft pulley bolts

190

Water pump pulley bolts

8.4 

± 0.65

Adjust bolt

5.0 

± 1.0

Alternator brace bolt (M6)

Hexagon bolts

11 

± 1

Torx bolts

8.4 

± 0.6

Alternator brace bolt (M10)

36.0 

± 3.6

Alternator nut (M8)

22.5 

± 2.5

Alternator nut (M10)

47 

± 5

Oil level gauge guide bolt

7.6 

± 0.6

FUEL AND EMISSION PARTS
Delivery pipe and injector assembly bolts

18.4 

± 1.4

Manifold absolute pressure (MAP) sensor bolts

6.0 

± 0.5

Throttle body bolts

6.0 

± 0.5

Solenoid valve nut

7.6 

± 0.6

Engine hanger bolts

18.4 

± 1.4

INLET MANIFOLD
Water inlet pipe bolt

7.6 

± 0.6

Water inlet fitting bolts

8.4 

± 0.65

Engine coolant temperature sensor

29.4 

± 9.8

Crank angle sensor bolts

8.4 

± 0.6

Camshaft position bolt

8.4 

± 0.6

Detonation sensor bolt

20 

± 1

Oil pressure switch bolts

10 

± 2

Inlet manifold bolts

13.4 

± 6.4

EGR pipe nuts

18 

± 1

EGR pipe bolts

7.6 

± 0.6

Special bolts

13.4 

± 6.4

Main

Index

Group

TOC

TORQUE SPECIFICATIONS

ENGINE OVERHAUL <4A9>

11B-5

Inlet manifold stay bolts

13.4 

± 6.4

Inlet manifold stay nuts

13.4 

± 6.4

EXHAUST MANIFOLD
Exhaust manifold bracket A bolts

20 

± 1.6

Exhaust manifold bracket B bolts

34.5 

± 6.5

Exhaust manifold nuts

35 

± 2

Heat protector bolts

6.0 

± 1.0

OIL PAN AND TIMING CHAIN CASE 
Timing chain case bolts (M10)

39.5 

± 3.0

Timing chain case bolts (M6)

8.4 

± 0.6

Water pump bolts

8.4 

± 0.6

Cover bolts

8.4 

± 0.6

Oil screen bolts

11.5 

± 1.1

Oil pan bolts

9.5 

± 0.5

Cylinder head cover bolts

9.0 

± 1.0

Oil filter bracket bolts

20 

± 1

Drain plug

39 

± 5

TIMING CHAIN
V.V.T. sprocket bolt

64.9 

± 5.9

Camshaft sprocket bolts

88 

± 10

Tensioner lever assembly bolt

23.5 

± 4.5

Chain guide assembly bolt

10 

± 2

Timing chain tensioner assembly bolt

8.4 

± 0.6

CAMSHAFT
Oil feeder control valve (OCV) bolts

7.6 

± 0.6

Oil feeder control valve (OCV) filter bolts

44 

± 5

Camshaft bearing cap bolts (M6)

11 

± 1

Camshaft bearing cap bolts (M8)

20 

± 1

CYLINDER HEAD AND VALVES
Cylinder head bolts

24.5 

± 2.0 → +180° to 184°

PISTON AND CONNECTING ROD
Connecting rod cap bolts

15 

± 2 → +90° to 94°

CRANKSHAFT AND CYLINDER BLOCK
Crankshaft sensing ring screw

9.0 

± 1.0

Bearing cap bolts

35 

± 2 → +60° to 64°

Oil seal case bolts

7.6 

± 0.6

Bell housing cover bolts

6.7 

± 1.3

Drive plate bolts

100 

± 5

Flywheel bolts

100 

± 5

Items

N

⋅m

Main

Index

Group

TOC

SEALANTS

ENGINE OVERHAUL <4A9>

11B-6

SEALANTS

M1113000500888

Application points

Specified sealant

Cylinder block rear oil seal mounting face

LOCTITE 5971 or exact equivalent

Balancer shaft side cover

LOCTITE 5971 or exact equivalent

Oil pan

LOCTITE 5971 or exact equivalent

Cylinder head cover

LOCTITE 5971 or exact equivalent

Timing chain case

LOCTITE 5971 or exact equivalent

Cylinder block crank angle sensor mounting face

LOCTITE 5971 or exact equivalent

Drine plate bolt

LOCTITE 2701 or equivalent

Oil pressure switch

LOCTITE 565 or equivalent

Engine coolant temperature sensor

LOCTITE 262 or equivalent

FORM-IN-PLACE GASKET (FIPG)

The engine has several areas where the 
form-in-place gasket (FIPG) is in use. To ensure that 
the gasket fully serves its purpose, it is necessary to 
observe some precautions when applying the gas-
ket.
Bead size, continuity and location are of paramount 
importance. Too thin a bead could cause leaks. Too 
thick a bead, on the other had, could be squeezed 
out of location, causing blocking or narrowing of the 
fluid feed line. To eliminate the possibility of leaks 
from a joint, therefore, it is absolutely necessary to 
apply the gasket evenly without a break, while 
observing the correct bead size.
Since the FIPG used in the engine is hardens as it 
reacts with the moisture in the atmospheric air, it is 
normally used in the metallic flange areas.

Disassembly

The parts assembled with the FIPG can be easily 
disassembled without use of a special method. In 
some cases, however, the sealant between the 
joined surfaces may have to be broken by lightly 
striking a part with a mallet or similar tool. A flat and 
thin gasket scraper may be lightly hammered in 
between the joined surfaces. In this case, however, 
care must be taken to prevent damage to the joined 
surfaces.

Surface Preparation

Thoroughly remove all substances deposited on the 
gasket application surfaces, using a gasket scraper 
or wire brush. Check to ensure that the surfaces to 
which the FIPG is to be applied is flat. Make sure that 
there are no oils, greases and foreign substances 
deposited on the application surfaces. Do not forget 
to remove the old gasket remaining in the bolt holes.

Application

Apply FIPG as a bead of the specified size without 
breaks. Be sure to encircle the bolt hole circumfer-
ence with a completely continuous bead. The FIPG 
can be wiped away unless it is hardened. While the 
FIPG is still moist (in less than 3 minutes), mount the 
parts in position. When the parts are mounted, make 
sure that the gasket is applied to the required area 
only. Never apply oil or water on the FIPG nor start 
the engine until a sufficient time (approx. 2 hours) 
has passed. The FIPG application procedure may 
vary on different areas. Observe the procedure 
described in the text when applying the FIPG.

Main

Index

Group

TOC

SPECIAL TOOLS

ENGINE OVERHAUL <4A9>

11B-7

SPECIAL TOOLS

M1113000601628

Tool

Number

Name

Use

D998781  

MD998781

Flywheel stopper

Retention of flywheel

MB991883

MB991883

Flywheel stopper

Retention of flywheel

D998727

MD998727

Oil pan remover

Removal of oil pan

MB990699

Differential oil seal 
installer

Installation of front oil seal

B991993

MB991993

Crankshaft front oil 
seal guide

Installation of chain case

B992000

MB992000

Crankshaft adapter

Turn the crankshaft

D999597

MD999597

Valve spring 
compressor

Compression of valve spring

Main

Index

Group

TOC