Mitsubishi Colt Ralliart. Manual - part 80

 

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Mitsubishi Colt Ralliart. Manual - part 80

 

 

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4A9>

13A-274

Inspection Procedure 20: Overheating

COMMENT ON TROUBLE SYMPTOM

• Failure is possibly caused by failed engine cool-

ing system, failed fan controller, failed engine 
coolant temperature sensor or other faults.

PROBABLE CAUSES

• Insufficient or deteriorated engine coolant

• Failed cooling fan control relay

• Failed engine coolant temperature sensor

• Failed thermostat

• Failed water pump

• Failed radiator core

• Failed engine-ECU <M/T> or engine-CVT-ECU 

<CVT>

DIAGNOSIS PROCEDURE

STEP 1. M.U.T.-III diagnosis code

Q: Is the diagnosis code set?

YES : 

Inspection chart for diagnosis code (Refer 

to 

P.13A-20

).

NO : 

Go to Step 2 .

STEP 2. Check engine coolant.
NOTE: If engine coolant level falls too early, check 
for leaky spots, and repair if necessary.

• Check engine coolant (Refer to GROUP 14 − 

On-vehicle Service 

− Engine Coolant Leak Check 

P.14-3

).

Q: Is the check result normal?

YES : 

Go to Step 3 .

NO : 

Replace or add engine coolant.

STEP 3. M.U.T.-III actuator test

• Refer to Actuator Test Reference Table 

P.13A-341

.

a. Item 20: Cooling fan motor

Q: Is the check result normal?

YES : 

Go to Step 4 .

NO : 

Check fan control relay system (Refer to 
Inspection Procedure 25 

P.13A-302

).

STEP 4. M.U.T.-III data list

• Item 21: Engine coolant temperature sensor

OK: 

Engine cold state: At ambient temperature 

(atmospheric temperature) or equivalent.

Engine hot state: At 80 

 120°C

Q: Is the check result normal?

YES : 

Go to Step 5 .

NO : 

Check engine coolant temperature sensor 
system (Refer to Code No. P0115 

P.13A-42

).

STEP 5. Check thermostat.

• Check thermostat (Refer to GROUP 14 − Ther-

mostat 

− Thermostat Inspection 

P.14-12

).

Q: Is the check result normal?

YES : 

Go to Step 6 .

NO : 

Replace thermostat.

STEP 6. Check water pump.

• Check water pump.

Q: Is the check result normal?

YES : 

Replace radiator.

NO : 

Replace water pump.

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4A9>

13A-275

Inspection Procedure 21: Abnormal rotation of fan motor

OPERATION

• The battery voltage is applied to the cooling fan 

control relay coil (terminal No.1) from the ignition 
switch.

• The engine-ECU <M/T> or engine-CVT-ECU 

<CVT> (terminal No. 95) turns on the switch of 
the power transistor on the unit, and then turns 
on the switch of the relay by applying the electri-
cal current to the cooling fan control relay coil.

• When the cooling fan control relay is in ON posi-

tion, the battery voltage is applied to the cooling 
fan motor (terminal No.1) from the cooling fan 
control relay (terminal No. 4).

FUNCTION

• When the cooling fan control relay is in ON posi-

tion, the fan motor rotates with the low speed.

AK402704

M

3

1

2

4

1 2

3 4

R

92 93 94 95969798

77 78 79 808182838485868788899091

99

100

107 108 109 110 111112113114115116117118119120121
122 123 124 125126127128129130131132133134135136

101102103104105106

71 72

73 74

75 76

6

Cooling 
fan 
motor 

J/C

Cooling fan 
control
relay 

Engine-ECU <M/T> or
engine-CVT-ECU <CVT>

B-109

R-L

B-110

B-108

3

1

1

R

Fusible link

3

40A

L

B

J/B

14

95

B-130

1

3

L-R

Ignition switch (IG2)

41

7.5A

1

2

2

A-08

B-114

A-20

MU802223

A-31

AD

Cooling Fan Control Relay Circuit

4

2

Wire colour code
B: Black  LG: Light green  G: Green  L: Blue  W: White  Y: Yellow  SB: Sky blue  BR: Brown  O: Orange  GR: Gray
R: Red  P: Pink  V: Violet  Pu: Purple

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4A9>

13A-276

PROBABLE CAUSES

• Failed cooling fan motor

• Open/short/damaged circuit in fan control relay 

circuit or loose connector contact

• Failed engine-ECU <M/T> or engine-CVT-ECU 

<CVT>

DIAGNOSIS PROCEDURE

STEP 1. Check cooling fan motor.

• Check cooling fan motor (Refer to GROUP 14 − 

On-vehicle Service 

− Cooling Fan Motor Check 

P.14-8

).

Q: Is the check result normal?

YES : 

Go to Step 2 .

NO : 

Replace cooling fan motor.

STEP 2. Connector check: A-08 engine-ECU 
connector or engine-CVT-ECU connector

Q: Is the check result normal?

YES : 

Go to Step 3 .

NO : 

Repair or replace the connector.

STEP 3. Perform voltage measurement at A-08 
engine-ECU connector or engine-CVT-ECU 
connector.

• Disconnect connector, and measure at harness 

side.

• Ignition switch: ON

• Voltage between terminal No. 95 and earth.

OK: System voltage

Q: Is the check result normal?

YES : 

Go to Step 5 .

NO : 

Go to Step 4 .

AK402725

77

78

79

80

81

82

83

84

92

93

94

95

96

97

98

99

85

86

87

88

89

90

91

100

101

102

103

104

105

106

115

116

117

118

119

120

121

107

108

109

110

111

112

113

114

130

131

132

133

134

135

136

122

123

124

125

126

127

128

129

72 71

74 73

76 75

R

AG

A-08

Connector: 

A-08

Harness side connector

Battery

Engine-ECU <M/T> or
engine-CVT-ECU <CVT>

AK402725

77

78

79

80

81

82

83

84

92

93

94

95

96

97

98

99

85

86

87

88

89

90

91

100

101

102

103

104

105

106

115

116

117

118

119

120

121

107

108

109

110

111

112

113

114

130

131

132

133

134

135

136

122

123

124

125

126

127

128

129

72 71

74 73

76 75

R

AG

A-08

Connector: 

A-08

Harness side connector

Battery

Engine-ECU <M/T> or
engine-CVT-ECU <CVT>

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4A9>

13A-277

STEP 4. Connector check: B-114 cooling fan 
control relay connector

Q: Is the check result normal?

YES : 

Check intermediate connectors B-110, and 

repair if necessary. If intermediate 
connector is normal, check and repair 
harness between B-114 (terminal No. 2) 
cooling fan control relay connector and A-08 
(terminal No. 95) engine-ECU connector or 
engine-CVT-ECU connector.

• Check signal line for short circuit.

NO : 

Repair or replace the connector.

STEP 5. Connector check: A-20 cooling fan 
motor

Q: Is the check result normal?

YES : 

Go to Step 6 .

NO : 

Repair or replace the connector.

STEP 6. Perform resistance measurement at A-20 
cooling fan motor connector.

• Disconnect connector, and measure at harness 

side.

• Resistance between terminal No. 2 and earth.

OK: Continuity (2 

 or less)

Q: Is the check result normal?

YES : 

Go to Step 8 .

NO : 

Go to Step 7.

AK402058

3

2

1

4

AC

B-114
J/B side 
connector

Connector: B-114

J/B (front side)

B-114

AK402725

77

78

79

80

81

82

83

84

92

93

94

95

96

97

98

99

85

86

87

88

89

90

91

100

101

102

103

104

105

106

115

116

117

118

119

120

121

107

108

109

110

111

112

113

114

130

131

132

133

134

135

136

122

123

124

125

126

127

128

129

72 71

74 73

76 75

R

AG

A-08

Connector: 

A-08

Harness side connector

Battery

Engine-ECU <M/T> or
engine-CVT-ECU <CVT>

AK402059

2 1

4 3

AC

A-20 Harness
side connector

A-20

Connector: A-20

AK402059

2 1

4 3

AC

A-20 Harness
side connector

A-20

Connector: A-20

Main

Index

Group

TOC

 

 

 

 

 

 

 

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