Mitsubishi Colt Ralliart. Manual - part 9

 

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Mitsubishi Colt Ralliart. Manual - part 9

 

 

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-33

REMOVAL SERVICE POINTS
<<A>> GEARSHIFT AND SELECT CABLE 
DISCONNECTION

AC311252AB

Transmission lever

Cable

Section A - A

Lever

Gearshift and select cables

A

A

A

A

1. Disconnect the transmission 

assembly-transmission lever from the ends of the 
gearshift and select cables.

2. With the bracket installed, remove the gearshift 

and select cables from the transmission 
assembly.

3. After removing the gearshift and the select cables, 

tie them in a place where it will not be a hindrance 
when removing and installing the engine and 
transmission assembly.

<<B>> FUEL HIGH-PRESSURE HOSE 
REMOVAL

AC403077AB

Fuel high-pressure
hose

Stopper

1. Remove the stopper.

AC403078 AB

Fuel high-pressure
hose

Retainer

2. Raise the retainer, and pull out the fuel 

high-pressure hose.
NOTE: If the retainer comes off, install it securely 
after pulling out the fuel high-pressure hose.

<<C>> A/C COMPRESSOR AND MAGNET 
CLUTCH ASSEMBLY REMOVAL

1. With the hose installed, remove the A/C 

compressor and magnet clutch assembly from the 
cylinder block.

2. Secure the removed A/C compressor and magnet 

clutch assembly with cord or rope at a position 
where they will not interfere with the removal of 
the engine and transmission assembly.

<<D>> CLUTCH RELEASE CYLINDER 
ASSEMBLY REMOVAL

1. With the hose installed, remove the clutch release 

cylinder assembly from the transmission 
assembly.

2. Secure the removed clutch release cylinder 

assembly with cord or rope at a position where 
they will not interfere with the removal of the 
engine and transmission assembly.

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-34

<<E>> TRANSMISSION MOUNTING 
INSULATOR CONNECTING BOLT AND 
NUT/ENGINE MOUNTING INSULATOR 
CONNECTING BOLT AND NUT/ENGINE 
MOUNTING INSULATOR REMOVAL

AC403079

1. Place a cart below the engine and transmission 

assembly.

2. Lower the lift to the position where the weight of 

the engine and transmission assembly is not 
applied to the transmission mounting insulator 
and the engine mounting insulator.

3. Remove the self-locking nuts, transmission 

mounting insulator mounting bolt and engine 
mounting insulator mounting bolts.

CAUTION

Because the engine assembly is installed with 
tilted toward the rear side, support the engine 
and transmission assembly after removing the 
engine mounting insulator.
4. Remove the engine mounting insulator.

<<F>> ENGINE AND TRANSMISSION 
ASSEMBLY REMOVAL

1. Confirm that the cable, the hose, and the harness 

connector are all disconnected.

CAUTION

Do not bend the fuel high-pressure hose.
2. Raise the body slowly with a lift, and remove the 

engine and transmission assembly.

<<G>> TRANSMISSION CONNECTING 
BOLT/ENGINE ASSEMBLY REMOVAL

AC311780

AB

MB991454

MB991527

1. Install the chain of special tool engine hanger 

balancer (MB991454) and special tool engine 
hanger (MB991527), and set the chain block.

2. Remove the transmission assembly connecting 

bolts.

CAUTION

When lifting the engine assembly, operate with 
care not to lift the transmission assembly.
3. Lift the engine assembly slowly using the chain 

block, and remove the transmission assembly 
when the engine assembly is lifted a little.

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-35

INSTALLATION SERVICE POINTS
>>A<< ENGINE AND TRANSMISSION 
ASSEMBLY/ENGINE MOUNTING INSULA-
TOR/ENGINE MOUNTING INSULATOR 
CONNECTING BOLT AND NUT/TRANS-
MISSION MOUNTING INSULATOR CON-
NECTING BOLT AND NUT INSTALLATION

AC403079

1. Place the engine and transmission assembly on 

the cart below the lifted vehicle.

2. Lower the lift to the position where the mounting 

bolts of the engine mounting insulator and the 
transmission mounting insulator, and the 
self-locking nuts are installed.

3. Install the engine mounting insulator.
4. Tighten the new self-locking nuts of engine 

mounting insulator and transmission mounting 
insulator to the specified torque, and tighten the 
new mounting bolts of engine mounting insulator 
and transmission mounting insulator to the 
specified torque.

Tightening torque:

68 

± 7 Nm <Engine mounting insulator 

mounting bolts and nuts>

43 

± 4 Nm <Transmission mounting insulator 

mounting bolt and nuts>

>>B<< FUEL HIGH-PRESSURE HOSE 
INSTALLATION

AC208465AE

3 mm

Fuel high-pressure hose

Fuel delivery pipe

CAUTION

• After connecting the fuel high-pressure hose, 

check that it has been securely installed by 
slightly pulling in the removal direction. At 
this time, also check that there is approxi-
mately 3-mm play.

• When applying the engine oil, make sure not 

to allow the engine oil to enter the fuel deliv-
ery pipe.

Apply a small amount of the engine oil to the fuel 
delivery pipe, and then install the fuel 
high-pressure hose.

>>C<< INITIALISATION

When the engine-ECU is removed, initialise the elec-
tronic-controlled throttle valve system according to 
the following procedure after installing the 
engine-ECU.

Turn the ignition switch from "ON" position to 
"LOCK" (OFF) position, and then hold "LOCK" 
(OFF) position for approximately 10 seconds or 
more.

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-36

REMOVAL AND INSTALLATION <CVT>

M1112001002953

CAUTION

When the engine assembly replacement is performed, use the M.U.T.-III to initialise the learning value 
(Refer to GROUP 00, Precautions Before Service 

 Initialisation Procedure for Learning Value in MPI 

Engine 

P.00-20

).

Pre-removal Operation
• Fuel Line Pressure Reduction [Refer to GROUP 13A, 

On-vehicle Service 

− Fuel Pump Connector Disconnection 

(How to Reduce Pressurized Fuel Lines) 

P.13A-357

].

• Front Under Cover Panel Assembly Removal (Refer to 

GROUP 51, Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Engine Room Side Under Cover Removal
• Engine Coolant Draining (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacemen

P.14-4

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle 

Service 

− Engine Oil Replacement 

P.12-3

).

• Transmission Fluid Draining [Refer to GROUP 23A, 

On-vehicle Service 

− Transmission Fluid (CVT Fluid) 

Replacement 

P.23A-133

].

• Air Cleaner Assembly Removal (Refer to GROUP15, Air 

Cleane

P.15-5

).

• Battery and Battery Tray Removal
• Alternator and Alternator Brace Removal (Refer to 

GROUP 16, Charging System 

− Alternator Assembly 

P.16-13

).

• Drive Shaft Removal (Refer to GROUP 26, Drive Shaft 

Assembly 

P.26-16

).

• Front Bumper Face Assembly Removal (Refer to GROUP 

51, Front Bumper Assembly and Radiator Grill

P.51-2

).

• Radiator Assembly Removal (Refer to GROUP 14, Radia-

tor 

P.14-22

).

• Exhaust Manifold Removal (Refer to GROUP15, Exhaust 

Manifold 

P.15-14

).

Post-installation Operation
• Exhaust Manifold Installation (Refer to GROUP 15, 

Exhaust Manifold 

P.15-14

).

• Radiator Assembly Installation (Refer to GROUP 14, 

Radiator 

P.14-22

).

• Front Bumper Face Assembly Installation (Refer to 

GROUP 51, Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Drive Shaft Installation (Refer to GROUP 26, Drive Shaft 

Assembly 

P.26-16

).

• Alternator and Alternator Brace Installation (Refer to 

GROUP 16, Charging System 

− Alternator Assembly 

P.16-13

).

• Battery and Battery Tray Installation
• Air Cleaner Assembly Installation (Refer to GROUP 15, 

Air Cleaner 

P.15-5

).

• Transmission Fluid Refilling [Refer to GROUP 23A, 

On-vehicle Service 

− Transmission Fluid (CVT Fluid) 

Replacement 

P.23A-133

].

• Engine Oil Refilling (Refer to GROUP12, On-vehicle Serv-

ice 

− Engine Oil Replacement 

P.12-3

).

• Engine Coolant Refilling (Refer to GROUP 14 - On-vehi-

cle Service 

− Engine Coolant Replacement 

P.14-4

).

• Drive Belt Tension Check and Adjustment (Refer to 

P.11A-6

).

• Engine Room Side Under Cover Installation
• Front Under Cover Panel Assembly Installation (Refer to 

GROUP 51, Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Fuel Leak Check

 

 

 

 

 

 

 

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