Mitsubishi Colt Ralliart. Manual - part 8

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-29

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION <M/T>

M1112001002942

CAUTION

When the engine assembly replacement is performed, use the M.U.T.-III to initialise the learning value 
(Refer to GROUP 00, Precautions Before Service 

− Initialisation Procedure for Learning Value in MPI 

Engine 

P.00-20

).

Pre-removal Operation
• Fuel Line Pressure Reduction [Refer to GROUP 13A, 

On-vehicle Service 

− Fuel Pump Connector Disconnection 

(How to Reduce Pressurized Fuel Lines) 

P.13A-357

].

• Front Under Cover Panel Assembly Removal (Refer to 

GROUP 51, Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Engine Room Side Under Cover Removal

• Engine Coolant Draining (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacement 

P.14-4

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle 

Service 

− Engine Oil Replacement 

P.12-3

).

• Transmission Oil Draining (Refer to GROUP 22A, 

On-vehicle Service 

− Transmission Oil Replacement 

P.22A-4

).

• Air Cleaner Assembly Removal (Refer to GROUP15, Air 

Cleaner 

P.15-5

).

• Battery and Battery Tray Removal

• Alternator and Alternator Brace Removal (Refer to 

GROUP 16, Charging System 

− Alternator Assembly 

P.16-13

).

• Drive Shaft Removal (Refer to GROUP 26, Drive Shaft 

Assembly 

P.26-16

).

• Front Bumper Face Assembly Removal (Refer to GROUP 

51, Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Radiator Assembly Removal (Refer to GROUP 14, Radia-

tor 

P.14-22

).

• Exhaust Manifold Removal (Refer to GROUP15, Exhaust 

Manifold 

P.15-14

).

Post-installation Operation
• Exhaust Manifold Installation (Refer to GROUP 15, 

Exhaust Manifold 

P.15-14

).

• Radiator Assembly Installation (Refer to GROUP 14, 

Radiator 

P.14-22

).

• Front Bumper Face Assembly Installation (Refer to 

GROUP 51, Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Drive Shaft Installation (Refer to GROUP 26, Drive Shaft 

Assembly 

P.26-16

).

• Alternator and Alternator Brace Installation (Refer to 

GROUP 16, Charging System 

− Alternator Assembly 

P.16-13

).

• Battery and Battery Tray Installation

• Air Cleaner Assembly Installation (Refer to GROUP 15, 

Air Cleaner 

P.15-5

).

• Transmission Oil Refilling (Refer to GROUP 22A, 

On-vehicle Service 

− Transmission Oil Replacement 

P.22A-4

).

• Engine Oil Refilling (Refer to GROUP12, On-vehicle Serv-

ice 

− Engine Oil Replacement 

P.12-3

).

• Engine Coolant Refilling (Refer to GROUP 14 - On-vehi-

cle Service 

− Engine Coolant Replacement 

P.14-4

).

• Drive Belt Tension Check and Adjustment (Refer to 

P.11A-6

).

• Engine Room Side Under Cover Installation

• Front Under Cover Panel Assembly Installation (Refer to 

GROUP 51, Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Fuel Leak Check

AC601328AB

1

3

5

5

7

12 ± 2 N·m

9

8

10

12

12

2

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

13 ± 2 N·m

12 ± 2 N·m

11

23 ± 2 N·m

4

8

6

Removal steps 

>>

C

<<

•

Initialisation <Installation only>

1.

Brake booster vacuum hose 
connection

<<

A

>>

2.

Gearshift cable and select cable 
connection

3.

Earth cable connection

4.

Fusible link box cover

5.

Battery cable connection

6.

Control wiring harness connection

7.

Earth cable connection

8.

Engine-ECU connector

9.

Engine-ECU

10. Purge solenoid hose connection

<<

B

>>

>>

B

<<

11. Fuel high-pressure hose 

connection

12. Heater hose connection

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-30

Removal steps (Continued)

AC601329AB

15

14

7.6 ± 0.6 N·m

17

43 ± 4 N·m

68 ± 7 N·m

18

19

20

18

N

18

18

68 ± 7 N·m

13

16

24 ± 4 N·m

N

17

N

Removal steps 

13. A/C compressor connector

<<

C

>>

14. A/C compressor and magnet clutch 

assembly

15. Bell housing cover

<<

D

>>

16. Clutch release cylinder assembly
•

Engine roll stopper rod assembly 
(Refer to GROUP 32, Engine Roll 
Stopper Rod 

P.32-11

).

<<

E

>>

>>

A

<<

17. Transmission mounting insulator 

connecting bolt and nut

<<

E

>>

>>

A

<<

18. Engine mounting insulator 

connecting bolt and nut

<<

E

>>

>>

A

<<

19. Engine mounting insulator

<<

F

>>

>>

A

<<

20. Engine and transmission assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-31

Removal steps (Continued)

AC601330

21

N

22

23

23

24

AB

N

23 ± 3 N·m

23 ± 3 N·m

11 ± 1 N·m

24 ± 3 N·m

Removal steps 

21. Control wiring harness
22. Starter assembly

<<

G

>>

23. Transmission connecting bolt

<<

G

>>

24. Engine assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-32

Removal steps (Continued)