Mitsubishi Canter (FE, FG). Manual - part 25

 

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Mitsubishi Canter (FE, FG). Manual - part 25

 

 

100

6 Modifications to the basic vehicle 

6.12 Electrics/electronics

MITSUBISHI FUSO body/equipment mounting directives for FE, FG  Issue date: 06. 07. 2012

!

 Only print out complete sections from the current version

i

6.12 Electrics/electronics

Electrical Wiring

The electrical circuits have been designed in particular 
with the emphasis on safety. In this respect, a high-
current fuse box is provided at the side of the battery 
in order to prevent fires caused by shorting during 
accidents. Therefore, follow the procedures below 
when making changes to the electrical circuits.

• Additional Wiring

(a) Use wires of the same gauge and color as the 

original wires when making wiring extensions. 
When selecting a cable size, make sure that its 
allowable current conforms to the system 
rating. Especially in a system where a motor, 
etc. is used as a load, allow for the current in 
case the motor locks (restricted). 

(b) Connect wires securely by soldering or crimping 

terminals and then insulate them completely 
with tape or other weatherproof material. Never 
attempt to connect wires by just twisting the 
stripped ends together.

(c) Do not use sulfuric acid for soldering.
(d) Do not extend or shorten the battery cables. If 

battery cable length must be adjusted due to 
the transfer of the battery, replace the cable(s) 
with one(s) of appropriate gauge and length.

(e) Be especially careful not to modify the type of 

clamps, location, or slack of wiring connected 
to movable components between the starter 
and the frame.

(f) Wiring should be made along the rear body 

parts, the frame, etc., fully supported, and 
never extended individually in midair.

(g) Clamp all wires securely in locations away from 

moving parts or sharp corners on the chassis 
and body. Use grommets where routing wires 
through metal plates in order to prevent 
electrical short circuits due to installation 
damage or chafing. (Fig. 1)

a

Risk of accident

Before installing any attachments, special-purpose 
bodies, equipment or carrying out any 
modifications to the basic vehicle and/or its 
assemblies, you must read the relevant sections of 
the Owner’s Manual, as well as the operating and 
assembly instructions issued by the manufacturer 
of the accessories and items of optional equipment.

You could otherwise fail to recognize dangers, 
which could result in injury or death.

Work incorrectly carried out on electronic 
components and their software could prevent this 
equipment from working correctly. Since the 
electronic systems are networked, this might also 
affect systems that have not been modified.

Malfunctions in the electronic systems could 
seriously jeopardize the operating safety of the 
vehicle.

C

Fig. 1

1

2

3

1

Grommet

2

Wire

3

Metal plate

101

6 Modifications to the basic vehicle 

6.12 Electrics/electronics

MITSUBISHI FUSO body/equipment mounting directives for FE, FG  Issue date: 06. 07. 2012

!

 Only print out complete sections from the current version

i

(h) Wires should never pass along brake tubes or 

fuel lines. Observe the following clearances.

(i) Position wires more than 200 mm {7.87 in.} 

away from parts which become extremely hot 
such as the exhaust pipe or muffler. Install a 
heat insulator if heat protection is necessary.

(j) Road debris which is thrown up by the wheels 

can damage wiring. Install metal covers to 
protect the wiring.

(k) Tape wires together with the nearest chassis 

wiring harnesses if possible.

(l) Route wires along the chassis harnesses that 

are already installed. Wires should be clamped 
with vinyl tape, and wrapped up widely with thin 
metal sleeves (rubber or vinyl coated, or wiring 
loom). Do not use weak vinyl tape that could fall 
off soon due to engine heat.

(m)Wires connecting engine and transmission 

components should run along previously 
installed harnesses to allow them to absorb 
motion. Also allow adequate slack to prevent 
them from contacting other components.

(n) When connecting plugs, place the female end in 

the power source side to prevent a short circuit 
to the body even if the terminal comes off.

(o) Use coated or vinyl clamps when clamping 

wires.

(p) Bonding or temporary clamps should be used 

only for additional support.

(q) Use standard wiring clamp intervals as shown 

below:

(r) Wires may come in contact with edges of metal 

parts; increase the number of clamps and cover 
the edges with protectors to prevent damages 
due to vibrations.

Wiring

Clearance mm {in.}

Parallel

10 {0.39} or more

Crossed

20 {0.79} or more

1

3

2

Fig. 2

4

1

Socket (female)

2

Plug  (male)

3

Power source side

4

Ground side

Harness diameter

Clamp intervals mm {in.}

5 {0.20} max

300 {11.81} max

5-10 {0.20-39}

approx. 400 {15.75}

10-20 {0.39-0.79}

approx. 500 {19.69}

1

Fig. 3

2

1

PVC  covering

2

Spot welding

102

6 Modifications to the basic vehicle 

6.12 Electrics/electronics

MITSUBISHI FUSO body/equipment mounting directives for FE, FG  Issue date: 06. 07. 2012

!

 Only print out complete sections from the current version

i

(s) When passing electrical wiring through the cab 

floor, use the grommets in the area A and B 
shown in Fig. 4.

Fig. 4

Let harness pass through the grommet cut as shown 
in Fig. 5 and then tape them.

Fig. 5

Cut off

Grommet

Unit: mm (in.)

(0.

1

2

)

φ10 

(

φ0.39)

103

6 Modifications to the basic vehicle 

6.12 Electrics/electronics

MITSUBISHI FUSO body/equipment mounting directives for FE, FG  Issue date: 06. 07. 2012

!

 Only print out complete sections from the current version

i

• Mounting Location of Optional Terminal Inside Cab

-: The connector marked with - is used for signal cabling only, not used to connect the loads.

No.

Part Name

Connector 

No.

Circuit Description

Mating 

Connector

No.

Circuit

Line 

color

Load

A

OPTION CONNECTOR
(Tachograph navigation)

MH056874

01
02
03
04
05
06

MAIN (12V)

SPEEDSIG(25P)
SPEEDSIG(8P)

Y-G

Lg

O-L

-

-
-

MH056807

 

 

 

 

 

 

 

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