Mitsubishi 380. Manual - part 972

 

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Mitsubishi 380. Manual - part 972

 

 

22B-1

GROUP 22B

MANUAL 

TRANSMISSION 

OVERHAUL

CONTENTS

GENERAL INFORMATION . . . . . . . .

22B-2

GENERAL SPECIFICATIONS . . . . . .

22B-3

SERVICE SPECIFICATIONS. . . . . . .

22B-3

SNAP RING, SPACER AND THRUST 

 

PLATE FOR ADJUSTMENT . . . . . . .

22B-3

TORQUE SPECIFICATION . . . . . . . .

22B-5

SEALANTS  . . . . . . . . . . . . . . . . . . . .

22B-6

LUBRICANTS  . . . . . . . . . . . . . . . . . .

22B-6

SPECIAL TOOLS. . . . . . . . . . . . . . . .

22B-7

INPUT SHAFT  . . . . . . . . . . . . . . . . . .

22B-10

INPUT SHAFT DISASSEMBLY AND REASSEMBLY

 

. . . . . . . . . . . . . . . . . . . 

22B-10

INPUT SHAFT INSPECTION . . . . . . . . . . . 

22B-16

OUTPUT SHAFT  . . . . . . . . . . . . . . . .

22B-18

OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY

 

. . . . . . . . . . . . . . . . . . . 

22B-18

OUTPUT SHAFT INSPECTION . . . . . . . . . 

22B-26

REVERSE IDLER GEAR  . . . . . . . . . .

22B-29

REVERSE IDLER GEAR DISASSEMBLY AND 
REASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . 

22B-29

VEHICLE SPEED SENSOR . . . . . . . .

22B-30

VEHICLE SPEED SENSOR DISASSEMBLY AND 
REASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . 

22B-30

SELECT LEVER . . . . . . . . . . . . . . . . .

22B-31

SELECT LEVER DISASSEMBLY AND REASSEMBLY

 

. . . . . . . . . . . . . . . . . . . 

22B-31

CONTROL HOUSING . . . . . . . . . . . . .

22B-32

CONTROL HOUSING DISASSEMBLY AND 
REASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . 

22B-32

CLUTCH HOUSING  . . . . . . . . . . . . . .

22B-35

CLUTCH HOUSING DISASSEMBLY AND 
REASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . 

22B-35

TRANSMISSION CASE  . . . . . . . . . . .

22B-38

TRANSMISSION CASE DISASSEMBLY AND 
REASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . 

22B-38

DIFFERENTIAL. . . . . . . . . . . . . . . . . .

22B-41

DIFFERENTIAL DISASSEMBLY AND REASSEMBLY

 

. . . . . . . . . . . . . . . . . . . 

22B-41

HOME

GENERAL INFORMATION

MANUAL TRANSMISSION OVERHAUL

22B-2

GENERAL INFORMATION

M1222000100379

MANUAL TRANSMISSION MODELS

Transmission model

Combined engine

Vehicle model

F5M51-1-S5P

6G75-S4-MPI

DL1ASN

SECTIONAL VIEW

AK502566

GENERAL SPECIFICATIONS

MANUAL TRANSMISSION OVERHAUL

22B-3

GENERAL SPECIFICATIONS

M1222000200495

TRANSMISSION MODEL TABLE

Transmission 
model

Speedometer 
gear ratio

Final gear 
ratio

Vehicle model

Engine model

F5M51-1-S5P

28/36

4.111

DL1ASN

6G75-S4-MPI

GEAR RATIO TABLE

Item

F5M51

1st

3.333

2nd

2.105

3rd

1.407

4th

1.031

5th

0.804

Reverse

3.416

SERVICE SPECIFICATIONS

M1222000300362

Item

Standard value

Minimum limit

Input shaft end play mm

0.05 

− 0.17

Input shaft front bearing end play mm

− 0.12

Input shaft rear bearing end play mm

− 0.12

Input shaft 5th speed gear end play mm

− 0.09

Output shaft preload mm

0.13 

− 0.18

Output shaft rear bearing end play mm

− 0.09

Output shaft 3rd speed gear end play mm

− 0.09

Backlash between differential gear and pinion mm

0.025 

− 0.150

Differential case preload mm

0.05 

− 0.11

Synchronizer ring back surface to gear clearance mm

0.5

SNAP RING, SPACER AND THRUST PLATE FOR 

ADJUSTMENT

M1222012000409

SPACER (FOR ADJUSTMENT OF INPUT SHAFT END PLAY)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.98

98

1.43

43

1.07

07

1.52

52

1.16

16

1.61

61

1.25

25

1.70

70

1.34 

34

1.79

79

SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT

MANUAL TRANSMISSION OVERHAUL

22B-4

SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT FRONT BEARING END PLAY) 

Thickness mm

Identification colour

Thickness mm

Identification colour

1.43

Green (2)

1.59

Yellow (2)

1.51

White (2)

SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT REAR BEARING END PLAY)

Thickness mm

Identification colour

Thickness mm

Identification colour

1.44

None

1.58

Brown

1.51

Blue

THRUST PLATE (FOR ADJUSTMENT OF INPUT SHAFT 5TH SPEED GEAR END PLAY)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

3.82

0

3.98

6

3.86

2

4.02

7

3.90

3

4.06

8

3.94

5

4.10

9

SPACER (FOR ADJUSTMENT OF OUTPUT SHAFT PRELOAD)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.86

86

1.19

L

0.89

89

1.22

G

0.92

92

1.25

M

0.95

95

1.28

N

0.98

98

1.31

E

1.01

01

1.34

O

1.04

04

1.37

P

1.07

07

1.40

None

1.10

J

1.43

Q

1.13

D

1.46

R

1.16

K

SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT REAR BEARING END PLAY)

Thickness mm

Identification colour

Thickness mm

Identification colour

1.36

Yellow

1.55

White

1.40

Green

1.58

Brown

1.44

None

1.63

Orange

1.48

Black

1.68

Blue

1.51

Blue

SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT 3RD SPEED GEAR END PLAY)

Thickness mm

Identification colour

Thickness mm

Identification colour

2.81

None

2.97

Green

2.85

Blue

3.01

Black

2.89

Brown

3.05

White

2.93

Yellow

3.09

Orange

 

 

 

 

 

 

 

Content   ..  970  971  972  973   ..