Mitsubishi Grandis. Manual - part 892

 

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Mitsubishi Grandis. Manual - part 892

 

 

ON-VEHICLE SERVICE

BASIC BRAKE SYSTEM

35A-10

CAUTION

• After a new brake disc is installed, always 

grind the brake disc with on-the-car type 
brake lathe. If this step is not carried out, the 
brake disc run-out exceeds the specified 
value, resulting in judder.

When the on-the-car type lathe is used, first 

install M12 flat washer on the stud bolt in the 
brake disc side according to the figure, and 
then install the adapter. If the adapter is 
installed with M12 flat washer not seated, the 
brake disc rotor may be deformed, resulting 
in inaccurate grinding.

• Grind the brake disc with all wheel nuts 

diagonally and equally tightened to the 
specified torque 100 N

m. When all numbers 

of wheel nuts are not used, or the tightening 
torque is excessive or not equal, the brake 
disc rotor or drum may be deformed, 
resulting in judder.

2. If the disc thickness is less than the limits, replace 

it with a new one. If thickness variation exceeds 
the specification, turn rotor with an on-the-car type 
brake lathe ("MAD, DL-8700PF" or equivalent). If 
the calculated final thickness after turning the 
rotor is less than the standard value, replace the 
disc.

BRAKE DISC RUN-OUT CHECK AND 
CORRECTION

CAUTION

The vehicle speed detection magnetic encoder 
collects any metallic particle easily, because it is 
magnetised. When replacing brake disc, make 
sure that the magnetic encoder does not collect 
any metallic particle.
1. Remove the brake caliper assembly, and then 

hold it with wire.

2. Temporarily install the disc with the hub nut.

3. Place a dial gauge approximately 5 mm from the 

outer circumference of the brake disc, and 
measure the run-out of the disc.

Limit:
<Front> 0.03 mm
<Rear> 0.04 mm

4. If the brake disc run-out exceeds the limit, correct 

it as follows:
(1) Chalk phase marks on the wheel stud and the 

brake disc, which run-out is excessive as 
shown.

AC006226AD

M12 Flat washer

M12 Flat washer

ACX00669

AC201323AC

Chalk marks

ON-VEHICLE SERVICE

BASIC BRAKE SYSTEM

35A-11

(2) Remove the brake disc. Then place a dial 

gauge as shown, and measure the wheel 
bearing axial play by pushing and pulling the 
wheel hub.

Limit: 0.05 mm

(3) If the axial play exceeds the limit, replace the 

wheel hub.

(4) If the axial play does not exceed the limit, 

dephase the brake disc and secure it. Then 
recheck the brake disc run-out.

CAUTION

• After a new brake disc is installed, always 

grind the brake disc with on-the-car type 
brake lathe. If this step is not carried out, the 
brake disc run-out exceeds the specified 
value, resulting in judder.

When the on-the-car type lathe is used, first 

install M12 flat washer on the stud bolt in the 
brake disc side according to the figure, and 
then install the adapter. If the adapter is 
installed with M12 flat washer not seated, the 
brake disc rotor may be deformed, resulting 
in inaccurate grinding.

• Grind the brake disc with all wheel nuts 

diagonally and equally tightened to the 
specified torque 100 N

m. When all numbers 

of wheel nuts are not used, or the tightening 
torque is excessive or not equal, the brake 
disc rotor or drum may be deformed, 
resulting in judder.

5. If the run-out cannot be corrected by changing the 

phase of the brake disc, replace the brake disc or 
grind it with the on-the-car type brake lathe 
("MAD, DL-8700PF" or equivalent).

AC303214 AC

<Front>

<Rear>

AC006226AD

M12 Flat washer

M12 Flat washer

BRAKE PEDAL

BASIC BRAKE SYSTEM

35A-12

BRAKE PEDAL

REMOVAL AND INSTALLATION

M1351003400484

REMOVAL SERVICE POINT
<<A>> BRAKE PEDAL ASSEMBLY 
REMOVAL

While pulling the brake booster from the engine 
compartment, remove the brake pedal assembly.

INSTALLATION SERVICE POINTS
>>A<< BRAKE PEDAL ASSEMBLY/GUIDE 
BRACKET INSTALLATION

1. Temporarily tighten the brake pedal assembly.
2. Temporarily tighten the guide bracket.

Pre-removal Operation
• Air Cleaner Resonator, Air Cleaner Cover, Air Cleaner 

Intake Duct, Air Cleaner Body Assembly Removal (Refer 

to GROUP 15, Air Cleaner

P.15-3

.) <LH drive vehicles>

• Engine Cover and Engine Cover Bracket Removal (Refer 

to GROUP 11A, Camshaft and Valve Stem Seal 

P.11A-16

.) <LH drive vehicles>

• Air Intake Hose Removal (Refer to GROUP 15, Air 

Cleaner

P.15-3

.)  <LH drive vehicles>

Post-installation Operation
• Air Intake Hose Installation (Refer to GROUP 15, Air 

Cleaner

P.15-3

.) <LH drive vehicles> 

• Engine Cover and Engine Cover Bracket Installation 

(Refer to GROUP 11A, Camshaft and Valve Stem Seal 

P.11A-16

.) <LH drive vehicles>

• Air Cleaner Resonator, Air Cleaner Cover, Air Cleaner 

Intake Duct, Air Cleaner Body Assembly Installation 

(Refer to GROUP 15, Air Cleaner

P.15-3

.) <LH drive 

vehicles>

• Brake Pedal Adjustment (Refer to 

P.35A-4

.)

AC302674 AC

4

3

2

6

5

8

1

9

20 ± 3 N·m

11

7

14 ± 3 N·m

10

Removal steps

1. Harness connector
2. Stop lamp switch
3. Pedal clip
4. Pedal stopper
5. Split pin <A/T>
6. Shift lock cable connection <A/T>
7. Snap pin
8. Pin
9. Pedal pad

>>A<<

10. Guide bracket

<<A>> >>A<<

11. Brake pedal assembly

BRAKE PEDAL

BASIC BRAKE SYSTEM

35A-13

3. Tighten the mounting nuts and bolts in 

alphabetical order shown in the illustration.

INSPECTION

M1351003500265

STOP LAMP SWITCH CHECK

1. Connect an ohmmeter between the stop lamp 

switch connector terminals.

2. There should be no continuity between the 

terminals when the plunger is pushed in as 
shown. There should be continuity when it is 
released.

AC302675AC

A

B

C

A

Guide bracket

AC102416 AE

4 ± 0.5 mm

No continuity

Continuity

 

 

 

 

 

 

 

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