Mitsubishi L200. Manual - part 547

AC903805AB

2

6

4

5

3

4.0 ± 2.0 N·m

4.0 ± 2.0 N·m

4.0 ± 2.0 N·m

9.5 ± 3.5 N·m

9.5 ± 3.5 N·m

1

: Claw positions

Section A – A

A

Claw

Screw

3

4

A

<Vehicles for Europe: Club and double cab> 

Removal steps 

•

Radiator grille (Refer to 

P.51-14

.)

•

Front overfender (Refer to 

P.51-17

.)

1. Licence plate garnish
2. Front bumper side stay

•

Fog lamp connector connection 
<vehicles with fog lamp>

3. Front bumper assembly
4. Front bumper support bracket
5. Front bumper stay
6. Front bumper reinforcement

FRONT BUMPER ASSEMBLY

EXTERIOR

51-4

Removal steps (Continued)

FRONT BUMPER ASSEMBLY

EXTERIOR

51-5

DISASSEMBLY AND REASSEMBLY<VEHICLES FOR EUROPE (SINGLE CAB, DOUBLE 
CAB (2WD(EXCEPT HIGH RIDER) ) AND RUSSIA>

M1511001602596

AC903715

1

6

N

7

N

8

9

3

AB

Section A – A

A

A

1

2

10

: Claw positions

5

4

10

2

Disassembly steps 

•

Headlamp washer <Vehicles with 
headlamp washer> (Refer to 

P.51-

83

.)

1. Front bumper grille
2. Front bumper cover
3. Front fog lamp cover <Vehicles 

without front fog lamps>

4. Front fog lamp bezel <Vehicles with 

front fog lamps>

5. Front fog lamp <Vehicles with front 

fog lamps>

<<

A

>> >>

A

<< 6. Rivets A

7. Front bumper side reinforcement

<<

A

>> >>

A

<< 8. Rivets B <Vehicles with overfender>

9. Overfender extension bracket 

<Vehicles with overfender>

10. Front bumper face

DISASSEMBLY SERVICE POINT

<<A>> RIVETS A/RIVETS B REMOVAL

AC100411AB

Rivet

Drill

Bumper face

Use a drill (

φ 4.0 mm) to make a hole in the rivet A 

and rivet B to break it, and remove the rivet.

FRONT BUMPER ASSEMBLY

EXTERIOR

51-6

REASSEMBLY SERVICE POINT

>>A<< RIVETS A/RIVETS B INSTALLATION

AC203149
AC205918

AC502677

AB

1

2

3

4

Portion C

Rivet

Flange

Rivet

Rivet tool

Bumper face

Rivet A

Rivet B (Vehicles with overfenders)

Unit: mm

Ø8.0

Ø8.0

Ø4.0

Ø4.1

Rivet tool

Use a rivet tool shown in the illustration to connect 
the parts with rivets by the following procedures.
1. Insert rivet A into the front bumper face and front 

bumper side reinforcement and rivet B into the 
overfender extension bracket and front bumper 
face.

NOTE: Do not confuse rivet A and rivet B. Rivet B is 
a split type and used for vehicles with overfenders 
only.
2. Place the rivet tool over portion C of rivet.
3. While pushing the flange surface of the rivet onto 

parts to be fixed with the rivet tool, press the 
handle of the tool.

4. Thin part of portion C of the rivet will cut off and 

the rivet is fixed in position.

FRONT BUMPER ASSEMBLY

EXTERIOR

51-7

DISASSEMBLY AND REASSEMBLY <VEHICLES FOR EUROPE (CLUB CAB, DOUBLE 
CAB(HIGH RIDER, 4WD) ) >

M1511001602585

ACB00493

2

10

N

11

12

14

5

9

AB

10

Adhesive tape: Double-sided tape
Generic products, 1.2 mm thickness

View A

 

A

Section B – B

B

Claw

Claw

1

2

14

: Claw positions

6

7

2.5 ± 0.3 N·m

8

1

Double-sided tape affixed locations
<reusing>

13

N

11

B

4

4

3

3

N

N

Disassembly steps 

1. Front bumper grille
2. Front bumper cover

<<

A

>> >>

A

<< 3. Rivets

4. Air dam LH/RH
5. Front fog lamp cover <Vehicles 

without front fog lamps>

6. Front fog lamp bezel <Vehicles 

without front fog lamps>

7. Front bumper garnish <Vehicles with 

front fog lamps>

8. Front fog lamp bezel <Vehicles with 

front fog lamps>

9. Front fog lamp <Vehicles with front 

fog lamps>

10. Front three-diamond mark

<<

A

>> >>

A

<< 11. Rivets

12. Front bumper side bracket upper 
13. Front bumper side bracket lower 
14. Front bumper face

Disassembly steps (Continued)