Mitsubishi L200. Manual - part 348

 

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Mitsubishi L200. Manual - part 348

 

 

TORQUE SPECIFICATIONS

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-7

TORQUE SPECIFICATIONS

M1233023101407

Transmission

Item

N

⋅m

Transfer to transfer case adapter tightening bolt

35 

± 6

Transmission case to transfer case adapter tightening bolt

48 

± 6

Output shaft support mounting bolt

23 

± 3

Anchor plug

98 

± 15

Reduction brake piston nut

18.5 

± 3.5

Oil pump mounting bolt

23 

± 3

Converter housing to transmission case tightening bolt

48 

± 6

Valve body mounting bolt

11 

± 1

Detent spring mounting bolt

6.0 

± 1.0

Oil filter mounting bolt

6.0 

± 1.0

Oil pan mounting bolt

11 

± 1

Inhibitor switch mounting bolt

11 

± 1

Manual control lever mounting nut

21.5 

± 3.5

Output shaft speed sensor mounting bolt

11 

± 1

Input shaft speed sensor mounting bolt

11 

± 1

Cable end bracket mounting bolt

48 

± 6

Clamp

11 

± 1

Harness bracket

11 

± 1

Lower valve body mounting bolt

11 

± 1

Lower valve body cover mounting bolt

11 

± 1

Upper valve body mounting bolt

11 

± 1

Separating plate mounting bolt

6.0 

± 1.0

Solenoid support mounting bolt

6.0 

± 1.0

Transfer

Rear output shaft end play mm

0 

− 0.12

−

Countershaft gear end play mm

0 

− 0.15

−

Countershaft gear bearing end play mm

0 

− 0.08

−

Rear output shaft bearing end play mm

0 

− 0.08

−

Rear output shaft annulus gear end play mm

0 

− 0.08

−

Input gear bearing end play mm

0 

− 0.06

−

Item

Standard value

Limit

Item

N

⋅m

Rear bearing retainer mounting bolt

19 

± 2

Transfer case plate to transfer case tightening bolt and nut

35 

± 6

Transfer case to chain cover tightening bolt

35 

± 6

VALVE BODY SPRING IDENTIFICATION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-8

VALVE BODY SPRING IDENTIFICATION

M1233030300091

Item

Wire 
diameter 
mm

Outside 
diameter 
mm

Free 
height mm

Number of 
loops

Orifice check ball spring

0.5

4.5

15.4

15

Damper clutch control valve spring

0.7

5.9

28.1

19

Damping valve spring

1.0

7.7

35.8

17

Torque converter pressure control valve spring

1.6

11.2

29.4

9.5

Fail-safe valve A spring

0.7

8.9

21.9

9.5

Pressure control valve spring

0.7

7.6

37.7

25

Line relief valve spring

1.0

7.0

17.3

10

Regulator valve spring

1.8

13.3

44.6

12.5

SNAP RING, SPACER, THRUST WASHER, THRUST RACE 

AND PRESSURE PLATE FOR ADJUSTMENT

M1233023000980

Transmission

Thrust race (For adjustment of direct planetary carrier end play)

Thickness mm

Identification symbol

1.6

None

1.8

None

2.0

None

2.2

None

Connector bracket

21 

± 4

Transmission wiring harness protector

5.0 

± 1.0

Rear cover to chain cover tightening bolt

35 

± 6

Shift actuator mounting bolt

11 

± 1

Front output sensor mounting bolt

11 

± 1

Rear output sensor mounting bolt

11 

± 1

Vehicle speed sensor mounting bolt

11 

± 1

Transfer case cover tightening bolt

19 

± 3

2WD-4WD switch

35 

± 6

4H switch

35 

± 6

Center differential lock switch

35 

± 6

2WD switch

35 

± 6

4LLC switch

35 

± 6

Item

N

⋅m

SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-9

Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)

Thickness mm

Identification symbol

1.6

Brown

1.7

None

1.8

Blue

1.9

Brown

2.0

None

2.1

Blue

2.2

Brown

2.3

None

2.4

Blue

2.5

Brown

2.6

None

2.7

Blue

2.8

Brown

2.9

None

3.0

Blue

Thrust race (For adjustment of input shaft end play)

Thickness mm

Identification symbol

1.4

None

1.6

None

1.8

None

2.0

None

2.2

None

2.4

None

2.6

None

Snap ring (For adjustment of overdrive clutch return spring retainer end play)

Thickness mm

Identification symbol

1.48

Brown

1.53

Black

1.58

None

1.63

Brown

Pressure plate (For adjustment of second brake end play)

Thickness mm

Identification symbol

1.6

F

1.8

E

2.0

D

2.2

C

2.4

B

SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR 

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-10

Snap ring (For adjustment of center support and brake reaction plate end play)

Thickness mm

Identification symbol

2.2

None

2.3

Blue

2.4

Brown

2.5

None

Snap ring (For adjustment of reverse clutch end play)

Thickness mm

Identification symbol

1.6

None

1.7

Blue

1.8

Brown

1.9

None

2.0

Blue

2.1

Brown

2.2

None

2.3

Blue

2.4

Brown

2.5

None

2.6

Blue

2.7

Brown

2.8

None

Snap ring (For adjustment of direct clutch end play)

Thickness mm

Identification symbol

1.9

Brown

2.0

None

2.1

Blue

2.2

Brown

2.3

None

2.4

Blue

2.5

Brown

2.6

None

2.7

Blue

2.8

Brown

2.9

None

3.0

Blue

2.6

A

2.8

0

3.0

1

Thickness mm

Identification symbol

 

 

 

 

 

 

 

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