Mitsubishi L200. Manual - part 326

 

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Mitsubishi L200. Manual - part 326

 

 

LUBRICANTS

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-13

FORM-IN-PLACE GASKET (FIPG)
This transaxle has several areas where the form-in-
place gasket (FIPG) is used for sealing. To ensure 
that the FIPG fully serves its purpose, it is necessary 
to observe some precautions when applying it. Bead 
size, continuity and location are of paramount impor-
tance. 
Too thin a bead could cause leaks. Too thick a bead, 
on the other hand, could be squeezed out of location, 
causing blocking or narrowing of fluid passages. To 
prevent leaks or blocking of passages, therefore, it is 
absolutely necessary to apply the FIPG evenly with-
out a break, while observing the correct bead size.
FIPG hardens as it reacts with the moisture in the 
atmospheric air, and it is usually used for sealing 
metallic flange areas.

CAUTION

When re-applying liquid gasket (FIPG), be sure 
that:

1. Residues of FIPG are cleared from all the ins 

and outs of parts;

2. Use Mitsubishi genuine parts cleaner 

(MZ100387) or equivalent to well degrease the 
FIPG-applied surface.

3. FIPG is correctly applied in accordance with 

FIPG Application.

Disassembly
Parts sealed with a FIPG can be easily removed 
without need for the use of a special method. In 
some cases, however, the FIPG in joints may have to 
be broken by tapping parts with a mallet or similar 
tool. 

Surface Preparation 
Thoroughly remove all substances deposited on the 
FIPG application surface, using a gasket scraper. 
Make sure that the FIPG application surfaces is flat 
and smooth. Also make sure that the surface is free 
from oils, greases and foreign substances. Do not fail 
to remove old FIPG that may remain in the fastener 
fitting holes.

FIPG Application
Applied FIPG bead should be of the specified size 
and free of any break. FIPG can be wiped away 
unless it has completely hardened. Install the mating 
parts in position while the FIPG is still wet. Do not 
allow FIPG to spread beyond the sealing areas dur-
ing installation. Avoid operating the transaxle or let-
ting oils or water come in contact with the sealed 
area before a time sufficient for FIPG to harden 
(approximately one hour) has passed. 
FIPG application method may vary from location to 
location. Follow the instruction for each particular 
case described later in this manual.

LUBRICANTS

M1233000400448

Item

Specified lubricant

Quantity

A/T fluid

DiaQueen ATF SP III

As required

Transfer oil

Gear oil API classification GL-3 SAE 75W-85W

As required

Oil seal

Mitsubishi Part No.0101011 or equivalent

As required

SPECIAL TOOL(S)

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-14

SPECIAL TOOL(S)

M1233000601092

TRANSMISSION

Tool

Number

Name

Use

MB990936

Installer adapter

Installation of oil seal 

MB990938

Handle

Use with installer adapter

D998727

MD998727

Oil pan remover

Removal of oil pan

MD998333

Oil pump remover

Removal of oil pump

MB991603

Bearing installer stopper

Measurement of output 
shaft and center support 
end plays

MD998029

Oil seal installer

Measurement of output 
shaft end play

MB991632

Clearance dummy plate

Measurement of brake 
reaction plate, second 
brake and low/reverse 
brake end plays

MD998913

Dial gauge extension

Measurement of brake 
reaction plate, second 
brake and low/reverse 
brake end plays

SPECIAL TOOL(S)

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-15

MD998412

Guide

Installation of oil pump

MD998316

Dial gauge support

Measurement of input 
shaft end play

MD998924

Spring compressor 
retainer

Use with spring 
compressor

MD999590

Spring compressor

Removal and installation 
of reverse and overdrive 
clutch spring retainer 
snap ring

MB991629

Spring compressor

Measurement of 
overdrive clutch and 
underdrive clutch end 
plays

MB991789

Spring compressor

Adjustment reverse clutch 
end plays

MB991630

Spring compressor

Removal and installation 
of center support snap 
ring

MD998907

Spring compressor

Removal and installation 
of underdrive clutch 
spring retainer snap ring

Tool

Number

Name

Use

SPECIAL TOOL(S)

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-16

TRANSFER 

Tool

Number

Name

Use

MB990931

Installer adapter

Installation of oil seal

MB990938

Handle

Use with installer adapter

MB990929

Installer adapter

Installation of oil seal 
<Super select 4WD>

MB990932

Installer adapter

Installation of oil seal

MB990933

Installer adapter

Installation of oil seal

MD998801

Bearing remover

Removal and installation 
of bearing

MD998812

Installer cap

Use with installer and 
installer adapter

MD998813

Installer-100

Use with installer cap and 
installer-200

 

 

 

 

 

 

 

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