Mitsubishi L200. Manual - part 324

GENERAL INFORMATION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-5

<Super select 4WD>

AK403433

GENERAL INFORMATION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-6

HYDRAULIC CIRCUIT

AK600223

P

RND

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

AB

1.

Reverse clutch

2.

Low/reverse brake

3.

Second brake

4.

Underdrive clutch

5.

Overdrive clutch

6.

Damper clutch

7.

Fail-safe valve A

8.

Fail-safe valve B

9.

Damper clutch control valve

10.

Switching valve

11.

Cooler

12.

Low-reverse brake pressure control valve

13.

Second brake pressure control valve

14.

Underdrive clutch pressure control valve

15.

Overdrive clutch pressure control valve

16.

Damper clutch control solenoid valve

17.

Low-reverse brake solenoid valve

18.

Second brake solenoid valve

19.

Underdrive clutch solenoid valve

20.

Overdrive clutch solenoid valve

21.

Torque converter pressure control valve

22.

Regulator valve

23.

Manual valve

24.

Oil filter

25.

Oil pan

26.

Oil pump

27.

Oil strainer

GENERAL SPECIFICATIONS

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-7

GENERAL SPECIFICATIONS

M1233000201373

Item

Specifications

Transmission model

V4A5A-J-LEEL

V4A5A-J-LEEP

Torque converter 

Type

3-element, 1-stage, 2-phase type

Stall torque ratio

1.62

Lock-up

Present

Transmission type

Electronically controlled 4-speed full-automatic

Transmission gear ratio

1st

2.842

2nd

1.495

3rd

1.000

4th

0.731

Reverse

2.720

Transfer type

Easy select 4WD

Super select 4WD

Transfer gear ratio

High

1.000

Low

1.900

Speedometer gear ratio (driven/drive)

25/9

SERVICE SPECIFICATION(S)

M1233000301013

Transmission

Item

Standard value

Output shaft end play mm

0.25 

− 0.71

Center support end play mm

0 

− 0.16

Brake reaction plate end play mm

0 

− 0.16

Second brake end play mm

1.49 

− 1.95

Low/reverse brake end play mm

1.65 

− 2.11

Input shaft end play mm

0.25 

− 0.81

Overdrive clutch return spring retainer end play mm

0 

− 0.09

Overdrive clutch end play mm

2.0 

− 2.2

Reverse clutch end play mm

1.5 

− 1.7

Underdrive clutch end play mm

1.6 

− 1.8

Transfer

Item

Standard 
value

Limit

H-L clutch hub end play mm

0 

− 0.08

−

Differential lock hub end play mm <Super select 4WD>

0 

− 0.08

−

Rear output shaft bearing to rear cover clearance mm Easy select 4WD

0 

− 0.1

−

Super select 4WD 0.025 

− 0.150 −

Countershaft gear end play mm

0 

− 0.15

−

TORQUE SPECIFICATIONS

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-8

TORQUE SPECIFICATIONS

M1233023101689

Transmission

Item

N

⋅m

Harness bracket mounting bolt

26 

± 5

Air breather hose bracket mounting bolt

11 

± 1

Cable end bracket mounting bolt

48 

± 6

Transfer to transfer case adapter mounting bolt

35 

± 6

Transmission case to transfer case adapter mounting bolt

48 

± 6

Output shaft support mounting bolt

23 

± 3

Oil pump mounting bolt

23 

± 3

Converter housing to transmission case mounting bolt

48 

± 6

Valve body mounting bolt

11 

± 1 

Detent spring mounting bolt

6.0 

± 1.0

Oil filter mounting bolt

6.0 

± 1.0

Oil pan mounting bolt

11 

± 1

Manual control lever mounting nut

21.5 

± 3.5

Output shaft speed sensor mounting bolt

11 

± 1

Input shaft speed sensor mounting bolt

11 

± 1

Inhibitor switch mounting bolt

11 

± 1

Lower valve body cover mounting bolt

11 

± 1 

Lower valve body mounting bolt

11 

± 1

Separating plate mounting bolt

6.0 

± 1.0

Solenoid support mounting bolt

6.0 

± 1.0

Upper valve body mounting bolt

11 

± 1

Transfer

Input gear bearing end play mm

0 

− 0.06

−

Countershaft gear bearing end play mm

0 

− 0.08

−

2-4WD synchronizer hub end play mm

0 

− 0.08

Synchronizer ring clearance mm

−

0.3

Rear output shaft bearing end play mm

0 

− 0.08

−

Item

Standard 
value

Limit

Item

N

⋅m

Rear bearing retainer mounting bolt <Super select 4WD>

20 

± 2

Oil pool cover mounting bolt <Super select 4WD>

9.0 

± 1.0

Transfer case 

− chain cover mounting bolt

35 

± 6

Rear cover 

− chain cover mounting bolt

35 

± 6

Drain plug

32 

± 2