Mitsubishi L200. Manual - part 325

 

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Mitsubishi L200. Manual - part 325

 

 

VALVE BODY SPRING IDENTIFICATION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-9

VALVE BODY SPRING IDENTIFICATION

M1233022900203

Item

Wire 
diameter 
mm

Outside 
diameter 
mm

Free
height
mm

Number of 
loops

Orifice check ball spring

0.5

4.5

15.4

15

Damper clutch control valve spring

0.7

5.9

28.1

19

Damping valve spring

1.0

7.7

35.8

17

Torque converter pressure control valve 
spring

1.6

11.2

29.4

9.5

Fail-safe valve A spring

0.7

8.9

21.9

9.5

Pressure control valve spring

0.7

7.6

37.7

25

Line relief valve spring

1.0

7.0

17.3

10

Regulator valve spring

1.8

13.3

44.6

12.5

Filler plug

32 

± 2

Control housing to transfer case mounting bolt

19 

± 3

Transfer case plate 

− transfer case mounting bolt and nut

35 

± 6

Speedometer sleeve clamp mounting bolt

19 

± 3

Plug

34 

± 5

Vehicle speed sensor

25 

± 4

4LLc detection switch <Super select 4WD>

35 

± 6

Low detection switch <Easy select 4WD>

35 

± 6

High/low detection switch

34 

± 5

4WD operation detection switch

34 

± 5

Center differential lock detection switch <Super select 4WD>

35 

± 6

2WD/4WD detection switch <Super select 4WD>

35 

± 6

Center differential lock operation detection switch <Super select 4WD> 34 

± 5

Bearing retainer mounting bolt

19 

± 3

Center differential case mounting bolt <Super select 4WD>

69 

± 10

Rear output shaft lock nut <Easy select 4WD>

255 

± 10

Item

N

m

SNAP RING, SPACER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-10

SNAP RING, SPACER, THRUST RACE AND PRESSURE 

PLATE FOR ADJUSTMENT

M1233100500044

Transmission

Thrust race (For adjustment of output shaft end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.6

None

2.0

None

1.8

None

2.2

None

Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.6

Brown

2.4

Blue

1.7

None

2.5

Brown

1.8

Blue

2.6

None

1.9

Brown

2.7

Blue

2.0

None

2.8

Brown

2.1

Blue

2.9

None

2.2

Brown

3.0

Blue

2.3

None

Thrust race (For adjustment of input shaft end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.4

None

2.2

None

1.6

None

2.4

None

1.8

None

2.6

None

2.0

None

Snap ring (For adjustment of overdrive clutch return spring retainer end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.48

Brown

1.58

None

1.53

Black

1.63

Brown

Pressure plate (For adjustment of second brake end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.6

F

2.4

B

1.8

E

2.6

A

2.0

D

2.8

0

2.2

C

3.0

1

Snap ring (For adjustment of center support and brake reaction plate end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.2

None

2.4

Brown

2.3

Blue

2.5

None

SNAP RING, SPACER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-11

Snap ring (For adjustment of reverse clutch end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.6

None

2.3

Blue

1.7

Blue

2.4

Brown

1.8

Brown

2.5

None

1.9

None

2.6

Blue

2.0

Blue

2.7

Brown

2.1

Brown

2.8

None

2.2

None

Pressure plate (For adjustment low/reverse brake end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.6

F

2.4

B

1.8

E

2.6

A

2.0

D

2.8

0

2.2

C

3.0

1

Transfer

Snap ring (For adjustment input gear bearing end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.30

None

2.45

Blue

2.35

Red

2.50

Green

2.40

White

Spacer (For adjustment of counter shaft gear end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.77

None

2.19

White

1.91

Blue

2.33

Red

2.05

Brown

Snap ring (For adjustment of counter shaft gear bearing end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.48

Blue

1.62

None

Spacer (For adjustment of rear output shaft to rear cover clearance) <Easy select 4WD> 

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.75

B75

2.95

B95

2.79

B79

2.99

B99

2.83

B83

3.03

C03

2.87

B87

3.07

C07

2.91

B91

3.11

C11

SEALANTS AND ADHESIVES

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-12

Snap ring (For adjustment of H-L clutch hub end play) 

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.18

2.32

2.25

2.39

Snap ring (For adjustment of differential lock hub end play) <Super select 4WD>

Thickness mm

Identification color

Thickness mm

Identification color

2.56

None

2.84

Yellow

2.63

Red

2.91

Green

2.70 

White

2.98

Purple

2.77

Blue

Snap ring (For adjustment of 2-4WD synchronizer hub end play) <Super select 4WD>

Thickness mm

Identification color

Thickness mm

Identification color

2.56

None

2.77

Blue

2.63

Red

2.84

Yellow

2.70

White

Snap ring (For adjustment of rear output shaft bearing end play) <Super select 4WD>

Thickness mm

Identification color

Thickness mm

Identification color

2.26

None

2.40

White

2.33

Red

2.47

Blue

SEALANTS AND ADHESIVES

M1233000501103

Transmission

Item

Specified sealant

Transfer case adapter 

Mitsubishi Part No. MD997740 or equivalent

Sealing cap

3M

™ ATD Part No. 8672 or equivalent

Converter housing 

Mitsubishi Part No. MD997740 or equivalent

Oil pan

Transfer

Item

Specified sealant and adhesive

Chain cover

Mitsubishi Part No. MD997740 or equivalent

Rear cover
Control housing
Transfer case plate
Bearing retainer mounting bolt
Plug

3M

™ ATD Part No. 8672 or equivalent

Support pin

Sealant

3M

™ ATD Part No. 8672 or equivalent

Adhesive

Mitsubishi Part No. MB160450 or equivalent

 

 

 

 

 

 

 

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