Mitsubishi L200. Manual - part 315

AK403372AB

Snap ring

Center support

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-24

36.Remove the snap ring and center support.

AK403373AD

Output flange

Thrust bearing No.9

Thrust race No.8

37.Remove the thrust race No.8, thrust bearing No.9 

and output flange.
NOTE: The thrust race No.8 may be attached to 
the center support.

AK403374AD

Underdrive
clutch hub

Thrust bearing No.10

38.Remove the thrust bearing No.10 and underdrive 

clutch hub.

AK403375AD

Thrust
bearing
No.11

Underdrive clutch

39.Remove the thrust bearing No.11 and underdrive 

clutch.

NOTE: The thrust bearing No.11 may be attached 
to the underdrive clutch hub.

AK403376AC

Thrust bearing No.12

40.Remove the thrust bearing No.12.

NOTE: The thrust bearing No.12 may be attached 
to the underdrive clutch.

AK403377

41.Remove the output shaft.

AK403425AB

Seal ring (large)

Seal ring (small)

42.Remove the two large and two small seal rings 

from the output shaft.

AK403380AD

Bearing
retainer

Thrust bearing
 No.13

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-25

43.Remove the thrust bearing No.13 and bearing 

retainer.
NOTE: The thrust bearing No.13 may be attached 
to the output shaft support.

AK403379AB

Output shaft
support

44.Remove the eight output shaft support mounting 

bolts, and then remove the output shaft support 
and gasket.

REASSEMBLY

CAUTION

• Never reuse any gasket, O-ring, and oil seal. 

Always replace them with new ones.

• Never use any product other than blue petro-

latum jelly or white vaseline to lubricate or 
hold parts during assembly.

• Apply ATF to friction elements, rotating parts, 

and sliding parts before installation.Soak new 
clutch discs or brake discs in ATF for at least 
two hours before installing them.

• Never apply sealant or adhesive to gaskets.
• When a bushing requires replacement, 

replace the assembly of which the bushing 
forms a part.

• Never use any cloth gloves or any rags during 

reassembly. Use only nylon cloth or paper 
towels if necessary.

• Change also the ATF in the cooler circuit.

CAUTION

Never reuse a gasket.

AK403379AB

Output shaft
support

1. Install a new gasket and output shaft support.
2. Tighten the eight output shaft support mounting 

bolts to the specified torque of 23 

± 3 N⋅m.

AKX00062

Bearing retainer

Thrust bearing 

No.

13

AG

CAUTION

Make sure the thrust bearing is mounted in the 
correct direction.

AK403380AD

Bearing
retainer

Thrust bearing
 No.13

3. Install the bearing retainer and thrust bearing 

No.13 onto the output shaft.

AKX00061

AE

No.1 No.2 No.3

No.4

No.5

No.6

No.7 No.8 No.9 No.10

No.11

No.12

No.13

Identification of  thrust bearing and thrust race

Symbol

O.D. mm

I.D. mm

Thickness 

 

mm

Symbol

O.D. mm

I.D. mm

Thickness 

 

mm

No.1

48.9

37

1.4

No.6

57

38.5

4.12

1.6

No.7

70

48.8

4.0

1.8

No.8

73

60

1.6

2.0

1.8

2.2

2.0

2.4

2.2

2.6

No.9

71.45

57

2.81

No.2

59

37

2.8

No.10

72

48.25

4.6

No.3

57

38.5

4.12

No.11

53

34.7

4.01

No.4

57

38.5

4.12

No.12

57

38.5

4.12

No.5

55.4

38.5

3.31

No.13

58

37.5

4.8

AK403425AB

Seal ring (large)

Seal ring (small)

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-26

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-27

4. Install new seal rings (two large pieces and two 

small pieces) onto the output shaft.

AK403377

5. Install the output shaft into the output shaft 

support.

AKX00063

Thrust bearing 

No.

12

AG

Output shaft

CAUTION

Make sure thrust bearing No.12 is mounted in the 
correct direction.

AK403376AC

Thrust bearing No.12

6. Apply vaseline or petroleum jelly on the thrust 

bearing No.12, and then install on the front end of 
the output shaft.

AK403443

7. Install the underdrive clutch.

AKX00066AE

Thrust bearing 

No.

11

Underdrive clutch 
retainer

CAUTION

Make sure thrust bearing No.11 is mounted in the 
correct direction.

AK403444

Thrust bearing 

No.

11

AC

8. Apply vaseline or petroleum jelly on the thrust 

bearing No.11, and then install on the front end of 
the underdrive clutch retainer.

AK403445

9. Install the underdrive clutch hub.